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Novakon Systems NM-200 Pro Series - User Manual

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Novakon Systems Ltd
NM-200
Pro Series
OPERATOR’S MANUAL
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Summary

Introduction to Novakon NM-200 Bed Mill

Thank You for Your Order

Expresses gratitude for the purchase and sets a positive tone.

Important Information for Operation

Emphasizes reading all manuals and safety information before machine operation.

Suggestions and Feedback

Provides contact information for user feedback and suggestions.

Customer Information Recording

Customer Information Section

Section to record machine details for service and support.

Warranty Information for NM-200

General Safety Guidelines

General Safety Warnings

Lists critical safety precautions and warnings for machine operation.

Safety Cautions

Provides important cautions to prevent operational hazards and machine damage.

Safety Dangers

Highlights high-voltage risks and critical danger points during operation.

Installation and Set-up Procedures

Set-up Clearances and Conditions

Details environmental and space requirements for machine installation.

Power Requirements

Specifies the electrical voltage and amperage needed for the machine.

Stand Requirements

Outlines the necessary specifications for a stable and supportive machine stand.

Leveling the Machine

Provides a step-by-step guide to ensure the machine is perfectly level.

Installing the Controller

Guides users on connecting and setting up the machine's control system.

Mechanical Component Identification

Drawbar Operation

Explains the function of the drawbar in securing tooling within the spindle.

Work Light and Emergency Stop

Describes the operation of the work light and the emergency stop button.

Gib Adjustment and Stepper Motors

Details gib adjustment screws and the role of stepper motors in axis movement.

Lifting Features and Table Support

Covers lifting hooks, saddle, mill table, and motor cover.

Spindle Drive and Lubrication Systems

Identifies spindle motor, gas cylinder, drive belt, and lubrication systems.

Head Rotation Bolts and Spindle Taper

Details head rotation bolts and the spindle's R-8 taper for tooling.

Bellows, Mounting Points, and Proximity Switches

Covers bellows, mounting points, and proximity switches for axis limits.

Machine Structure and Lubrication Distribution

Explains bed/column construction, lifting points, and lubricant distribution.

Axis Motors, VFD, and Junction Box

Covers Z-axis motor, VFD, and junction box for control system connection.

Mechanical Maintenance Schedule

Maintenance Schedule Overview

Provides an overview of daily and periodic maintenance tasks for machine longevity.

Daily Maintenance Tasks

Lists specific daily checks for lubrication, tools, coolant, and cleanliness.

Periodic Maintenance Schedule

Outlines periodic mechanical and electrical maintenance tasks by interval.

Lubrication System Details

Explains lubrication points, systems, and recommended oil grades.

Ball Screws and Guide Ways Lubrication

Details lubrication procedures for ball screws and guide ways.

Headstock and Spindle Bearings

Describes lubrication status for headstock and spindle bearings.

Period Maintenance: Backlash and Bearing Adjustments

Addresses axis backlash and procedures for ball screw end bearing adjustments.

Y and Z Axis Ball Screw End Bearing Adjustments

Detailed procedures for adjusting Y and Z axis ball screw end bearings.

X & Y Axis Gib Adjustment

Explains how to adjust gibs for proper slide motion and accuracy.

Headstock to Table Realignment

Guides on realigning the headstock to the table after angle adjustments.

Linear Motion Guide & Bearing Maintenance

Details maintenance for linear guides, emphasizing lubrication.

Tool Holding Procedures

Tool Holding Overview

Introduces tool holding and the NM-200's R-8 tooling compatibility.

Tool Holding Options

Describes various tool holders like arbors and collets used in the spindle.

Installing and Removing Tooling

Guides on securing and releasing tools in the spindle using the drawbar system.

Tooling Tightening Torque

Provides torque specifications for drawbar/collet tightening based on thread grade.

NM-200 Bed Mill Specifications

General Machine Specifications

Lists key dimensions, weight, and capacities of the NM-200 Bed Mill.

Spindle and Axis Specifications

Details spindle performance, motors, ball screws, and electrical specifications.

Machine Parts Diagrams

Diagram Overview

Explains that this section shows labeled machine parts with reference charts.

Diagram 1: Covers, Head & Junction Box

Identifies protective covers, the mill head, and the junction box in Diagram 1.

Diagram 2: Proximity Switches

Details components related to proximity switches as shown in Diagram 2.

Diagram 3: Mill-Drill Head Components

Lists parts associated with the Mill-Drill Head in Diagram 3.

Diagram 4: Column Components

Identifies parts of the machine's column as depicted in Diagram 4.

Diagram 5: Table & Bed Assembly Components

Lists components of the table and bed assembly shown in Diagram 5.

Electrical Diagram and Pin Outs

Electrical Diagrams Overview

Introduces the section covering electrical diagrams and pin-out information.

Electrical Connection Reference Chart

Provides a detailed reference chart for electrical plugs, applications, pins, codes, and functions.

Novakon Systems NM-200 Pro Series Specifications

General IconGeneral
BrandNovakon Systems
ModelNM-200 Pro Series
CategoryPower Tool
LanguageEnglish