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Novoferm NovoDock L530 User Manual

Novoferm NovoDock L530
84 pages
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Assembly instructions - NovoDock L530
Montageanleitung - NovoDock L530
Notice de montage - NovoDock L530
Montagehandleiding - NovoDock L530
Instrucciones de montaje - NovoDock L530
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Novoferm NovoDock L530 Specifications

General IconGeneral
BrandNovoferm
ModelNovoDock L530
CategoryLifting Systems
LanguageEnglish

Summary

1. Introduction

2. General instructions

2.1 General instructions

Read the installation manual completely before use and comply with all safety notices and warnings.

2.2 Check the following before installation

Verify electrical supply, cables, fuses, and pit dimensions for correct installation.

2.3 Tools required for installation

List of necessary tools for installation, including welding equipment.

2.4 Lifting equipment

Details on required lifting equipment, specifying capacity and fork length.

2.5 Electrical connections

Specifications for cables required for electrical connections.

2.6 Functional check

Check all operating modes of the leveller upon completion of installation work.

2.7 Commissioning

Procedures for initial use, user instruction, and restrictions on software changes.

2.8 Dismantling

Procedure for dismantling the leveller, to be carried out by a qualified technician.

2.9 Staff qualifications

Requirements for personnel performing installation, including qualifications and training.

3. Site provisions (third party supply)

3.1 Site provisions (third party supply)

Details on required mains power supply, fuse, motor capacity, and electrical cable conduit.

3.2 Required for installation

List of items required for installation, including leveller, controls, and manuals.

4. Preparations for installation

4.1

Using a forklift for preparation, including specifications for wooden beams.

4.2

Using lifting equipment for preparation, specifying capacity and safety precautions.

5. Installation instructions, frame CZ

5.1

Shows positioning and alignment of the frame CZ with dimensional tolerances.

5.2

Instructions for fixing the frame CZ using bolts and plates, with specified tolerances.

5.3

Attaching components to the frame CZ using screws, brackets, and specific tools.

5.4

Fastening the leveller to the frame using bolts and plates, ensuring correct alignment.

6. Electrical connections

6.1

Diagram of electrical connections (L1, L2, L3, N, PE) and wire color coding.

6.2

Connecting the control unit to the leveller and securing hydraulic hose connections.

6.3

Routing cables and connecting them to the control unit, ensuring proper management.

6.4

Installing the control panel at the specified height of approximately 1350 mm.

6.5

Mounting dimensions for different control units (Novo i-Vision, SuperVision 5).

7. Final installation actions

7.1

Welding anchors to reinforcement or dowels, with safety notes on galvanized components.

7.2

Instructions for pouring concrete, specifying grade (C20/25) and shuttering.

7.3

Painting welded seams to prevent rust and details on front plate usage with options.

8. Optional buffers

9. Frame BZ

9.1

Pre-frame construction or delivery by Novoferm, and removal of braces.

9.2

Positioning and fixing the leveller to the frame BZ with specified dimensions and tolerances.

10. Frame DZ

10.1

Installation for Frame DZ with concrete embedding height 100-160 mm.

10.2

Installation for Frame DZ with concrete embedding height 161-250 mm.

11. Frame EZ

11.1

Fixing the leveller to the frame EZ, maintaining a 10 mm gap, and pouring concrete.

12. Commissioning

12.1 Fittings

Steps for removing lifting eyes, transportation immobilisers, and spacers before commissioning.

12.2 Functional test

Leveller testing, trial run, operator instruction, and safety feature checks.

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