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NuAire ESBH Series User Manual

NuAire ESBH Series
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nuaire.co.uk 029 2085 8400 13. 03. 19. Document Number 671188
The EMC Directive
2014/30/EU
The Low Voltage
Directive
2014/35/EU
ESBH
Ecosmart Boxer Air Handling Units
Installation and Maintenance
1.0 INTRODUCTION
The information contained in this document provides details of
installation, operation and maintenance for installers and users of the
ESBH Ecosmart Boxer range of air handling units.
A standard system incorporates the following, as appropriate to fan
type:
Inlet section
Filters
Electric or LPHW heater
Chilled Water or DX coil
Belt or Direct Drive section
Ecosmart control
Fan failure circuit
Integral temperature sensor
Optional extras may include:
Silencers
Dampers
Heat Exchangers
Inlet and Outlet Terminals
Weathering Roof
Sensors
User controls
For systems which include supply fans with heating and/or cooling
coils, other than where the BMS has control, the appropriate user
control is required.
Code description: XBOXER XBC Ventilation Unit
ESBH S * - L C
| | | | |
1 2 3 4 5
1. Ecosmart Boxer Range (High Efficiency)
2. S = Supply Unit
E = Extract Unit
3. * = Unit Size (1-7)
4. N = No Heater
L = LPHW Coil
E = Electric Heater
5. C = CHW Coil
D = DX Coil
AIRFLOW
Electric Heater
Fan Section
LPHW Heater
Cooler
Silencer
IMPORTANT
ECOSMART CONTROL BOXES - Units sizes 3 and above,
incorporate control boxes on external casing as shown in
Figure 1.
IMPORTANT
UNITS OF MODULAR CONSTRUCTION: Units sizes 3 and
above will be supplied in modular sections, their assembly
and wiring between controls, sensors and actuators located in
each section is the responsibility of the installer and is
discussed within this document.
Figure 1. Typical module arrangement.
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NuAire ESBH Series Specifications

General IconGeneral
ModelESBH Series
Energy Efficiency Ratio (EER)Varies by model and configuration
DimensionsVaries by model
WeightVaries by model
Insulation1" coated fiberglass insulation
Motor TypeECM
Voltage Options208/230V
Heating OptionsElectric, hot water
Cooling OptionsChilled water coil, DX coil
Cooling CapacityVaries by model and configuration
Heating CapacityVaries by model and configuration

Summary

1.0 INTRODUCTION

Ecosmart Boxer Unit Code Description

Explains the coding system for Nuaire Ecosmart Boxer Ventilation Units.

Modular Construction Units

Units size 3+ are modular; installer responsible for assembly and wiring.

Ecosmart Control Boxes

Control boxes are on external casing for units size 3 and above.

1.1 Typical Unit Arrangements

Direct Drive Unit Configurations

Describes typical unit arrangements for direct drive models, sizes 1 and 2.

Belt Drive Unit Configurations

Describes typical unit arrangements for belt drive models, sizes 3 to 7.

1.2 Dimensions and Weights

2.0 HANDLING AND LIFTING

Safe Lifting and Slinging Practices

Guidance on correct sling positioning and observing the centre of gravity during lifting.

3.0 INSTALLATION GUIDELINES

3.1 Erection Procedures

Details on erecting single section units (sizes 1-2) and multi-section units (sizes 3-7).

3.2.1 Mechanical Assembly

Instructions for mechanical assembly of sections using provided fixing kits.

3.2.2 Electrical Connections

Guidance on connecting inter-connecting wiring looms between modules.

3.2.3 Indoor Installation Requirements

Recommendations for installing the unit indoors on a secure, level surface.

3.2.4 External Installation Requirements

Guidelines for external installation, including using the base frame and weather roof.

3.2.5 Wet Pipe Connections

Details on wet pipe connections for coils, including BSP sizes.

4.0 WIRING AND CONNECTIONS

4.2.1 Power Requirements Table

Table detailing power requirements (FLC) for various unit models.

4.2.2 Wiring Diagram ESBHS1, ESBHS2, ESBHEX1, ESBHEX2

Wiring diagram for specific ESBH unit models.

Wiring Cautionary Notes

Notes on Ecosmart controls, heater output, voltage drops, and inverter settings.

4.2.3 Wiring Diagram ESBHS1-L, ESBHS2-L, ESBHS1-LD, ESBHS-2LD

4.2.4 Wiring Diagram ESBHS1-E and ESBHS2-E

4.2.5 Wiring Diagram ESBHEX3-7

4.2.6 Wiring Diagram ESBHS3-7 E

Adjacent Module Connections

Important note regarding adjacent modules and connection to Ecosmart control.

4.2.7 Wiring Diagram ESBHS3-7 L/LD

Actuator and Sensor Connections

Important note regarding actuator and sensor connections to the Ecosmart control.

4.2.8 Wiring Diagram ESBHS3-7 LC

Actuator and Sensor Connections

Important note regarding actuator and sensor connections to the Ecosmart control.

4.1 Connections Overview

4.1.1 Mains Connections

Guidance on sizing and terminating mains cables for unit connections.

4.1.2 Control Connections

Details on 'Net' plug-in connectors for sensors, controls, and fan linking.

4.1.3 Switched Live (SL) Terminal Use

Information on the Switched Live terminal for fan activation and over-run.

4.1.4 Damper Connections

Details on connecting dampers, including OP, CL, N, and RET terminals.

4.1.5 Volt Free Relay Contacts

Information on volt-free relay contacts, their ratings, and functions.

4.1.6 Data Cable Installation

Guidelines for installing SELV data cables, separation, and maximum run lengths.

4.1.7 Maximum Number of Devices

Specifies the maximum number of devices that can be connected together.

4.1.8 Other Low Voltage Cables

Principles for installing other low voltage cables, keeping runs short.

4.1.9 BMS Input Signals

How to make BMS connections using a plug-in connector.

5.0 Setting to Work

5.1 Electrical Setup

Electrical setup procedures including test button, LED indicators, and airflow settings.

5.2 Mechanical Setup

Mechanical setting to work procedures, including flow valve setting and frost protection.

6.0 MAINTENANCE PROCEDURES

6.1 Maintenance Intervals

Recommended intervals for maintenance tasks, starting at three months after commissioning.

6.2 Lubrication Requirements

Motors are fitted with sealed-for-life bearings and require no lubrication.

6.3 General Cleaning and Inspection

Instructions for cleaning and inspecting the fan unit, controls, and interior.

6.4 General Checks

Checks for tight fixings, sealing strips, and duct connections.

6.5 Filter Maintenance

Guidance on changing disposable filters and washing washable filters.

6.6 Cleaning Control Box and Sensors

Procedures for cleaning control box interiors and checking components.

6.7 Drive Belt Tension Adjustment (Sizes 3-6)

Method for checking and adjusting drive belt tension for sizes 3-6.

6.8 Drive Belt Replacement

Step-by-step instructions for replacing a drive belt.

6.9 Drive Belt Tension Adjustment (Size 7)

Method for adjusting drive belt tension for Size 7 units.

6.10 Belt Tension Check

Detailed steps for checking belt tension on Size 7 units.

6.11 Spare Parts Ordering

Information on ordering spare parts and the required unit information.

7.0 WARRANTY INFORMATION

8.0 AFTER SALES ENQUIRIES

DECLARATION OF INCORPORATION

Manufacturer Representatives Signatures

Section for manufacturer representative signatures, names, and dates.

SAFE INSTALLATION INFORMATION

1.0 General Information

General statement about the equipment being supplied by Nuaire for assembly into a system.

2.0 Information Supplied with Equipment

Details on documentation provided with the equipment, including data sheets and rating plates.

3.0 Transportation, Handling and Storage

Guidance on safe handling, storage, and protection of equipment.

4.0 Operational Limits

Specifies operational limits such as air temperature, contaminants, and orientation.

5.0 Installation Requirements

General installation requirements, including guarding and electrical safety.

6.0 Commissioning Requirements

Pre-commissioning checks, electrical safety, and security of components.

7.0 Operational Requirements

Requirements for access panels during operation and handling of equipment failures.

8.0 Maintenance Requirements

Importance of using correct tools and following specific maintenance procedures.

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