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nVent Hoffman RackChiller CDU800 - User Manual

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WE CONNECT AND PROTECT
RackChiller CDU800 Coolant Distribution
Unit
Operation and Instruction Manual
89217391

Table of Contents

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Summary

Contact Addresses

Manufacturers address

Details on the manufacturer's physical location and contact information.

Service addresses

Regional service locations and contact points for aftermarket support.

Making contact

Guidance on what information to have ready when contacting support.

About this manual

Use and storage

Instructions on proper manual handling, accessibility, and legibility for safe operation.

Target audience

Defines the qualified personnel authorized to perform tasks on the unit/system.

Explanation of the various notes

Clarifies signal words and symbols used for warnings and information in the manual.

Seal of quality

Explains the meaning of "gdsCert" and "ecoDoc" seals for technical documentation quality.

Further applicable documents

Lists other documents that should be considered alongside this manual.

Terms of warranty

Safety

General information

Emphasizes mandatory compliance with safety instructions for personnel protection.

Intended use

Defines the unit's intended application and consequences of misuse.

Safety of personnel

Stresses the importance of qualified personnel, PPE, and safe working practices.

Transport and installation;start-up

Outlines safety measures for moving, installing, and initially operating the unit.

Operation

Details safety requirements during the unit's operational phase.

Maintenance

Specifies safety protocols for performing maintenance, repairs, and overhauls.

Operating faults

Guides on how to handle and report malfunctions, recommending contacting service.

Use of cleaning agents

Provides guidelines for safe and environmentally responsible use of cleaning agents.

Use of chemicals

Addresses health and material hazards associated with chemical usage and proper disposal.

Residual risks

Mentions that unavoidable design-based risks are detailed in corresponding sections.

Safety labels

Stresses the importance of complying with and maintaining legibility of safety labels.

Description; Overview

General information

Introduces the CDU800 cooling unit and its primary functions and control options.

Safety devices

Lists safety features like power disconnection via maintenance switch.

Factory protective measures

Details protective measures applied during manufacturing, such as anti-corrosion coating.

Foreseeable misuse

Outlines specific scenarios that constitute misuse of the unit/system.

System Layout

Overview

Provides an overview of the CDU 800 system layout and component identification.

Unit connections and electrical components

Illustrates and labels the unit's electrical connections and key components.

Receiving the CDU

Handling the CDU

Installation site selection

Guidelines for choosing a suitable installation location, considering safety and access.

Transport to the installation location

Safety warnings and procedures for safely transporting the unit.

Setting Up

Notes

General safety notes and requirements prior to unit setup and start-up.

Overview

Explains the legend of symbols used for maintenance and operational points.

Installation guidelines

Step-by-step instructions for proper unit installation, including surface and connection requirements.

Connections

Details on connecting the primary and secondary circuits using hoses and fittings.

Electrical connection

Procedures for making electrical connections, including RCDs and wiring.

Filling

Instructions for filling the primary and secondary circuits with coolant, including antifreeze.

Venting of closed circuits

Emphasizes the importance of thorough system venting during start-up.

Final steps after start-up

Final checks required before putting the unit into operation.

Operation

Operation Notes

Safety notes and essential checks before operating the unit.

Unit Adjustments

Covers checking valves, switching the unit on/off, and addressing low water level.

Control Unit Interface

Information on the control unit, password protection, and program overview.

Screen Navigation Basics

Details on direct page selection, general symbols, and screen cleaning function.

System Configuration and Parameters

Covers settings, languages, communication, information, overview, and system diagram.

Process Control Settings

Details sensor calibration, general settings, data logging, control logic, and PID settings.

Alarm and Message Management

Explains how to view and manage fault and warning messages.

Maintenance

Notes

Safety precautions for performing maintenance tasks, including electrical and pressure hazards.

Overview

Explains the legend of symbols used for maintenance scheduling and tasks.

Maintenance plan

Provides a schedule of maintenance tasks and their recommended intervals.

Maintenance jobs

Describes specific maintenance tasks like filter changes, component checks, and calibration.

Troubleshooting

Notes

General safety notes and instructions for performing troubleshooting.

General malfunctions

Lists common faults such as no flow or incorrect temperature and their causes/solutions.

Electrical connection issues

Troubleshooting steps for electrical faults like unit not starting or incorrect motor rotation.

Unit-specific faults

Addresses faults specific to the unit's operation, like flow issues or temperature problems.

Control valve troubleshooting

Information on control valve operation, adaptation, and replacement procedures.

User interface issues

Guidance on navigating the user interface and handling error messages.

Control unit faults

Notes on the control unit's modules and address settings relevant to troubleshooting.

Restart procedures

Final checks required before restarting the unit after maintenance or troubleshooting.

Disconnecting the device

Notes

Safety warnings and procedures for working on the electrical system and pressurized circuits.

Transport and storage

Guidelines for safely transporting and storing the unit, including draining and packaging.

Dismantling

Step-by-step procedures for safely dismantling the system or device.

Recycling

Information on environmentally sound recycling practices for unit components and chemicals.

Technical Data

Dimensions and connections

Provides physical dimensions and connection point details for the CDU 800.

General data

Lists ambient conditions, filling process details, and noise emission specifications.

Weights

Specifies the net and operating weights of the unit.

Primary circuit

Technical specifications for the primary circuit, including temperature, pressure, and water quality.

Secondary circuit

Technical specifications for the secondary circuit, including temperature, pressure, and water quality.

Electrical connection

Details supply voltage, power input, current consumption, and interface specifications.

Performance curves

Graphical representation of the unit's performance characteristics under various conditions.

Schematic flow chart

Illustrates the overall system flow, including primary and secondary loops.

Spare Parts

Part type

Categorizes parts as Field Replaceable Units (FRU) or Customer Replaceable Units (CRU).

Mechanical parts

Lists mechanical spare parts with their part numbers, descriptions, types, and statuses.

Electrical parts as indicated on the circuit diagram (equipment designations)

Lists electrical spare parts, their designations, descriptions, types, and statuses.

Electrical cabinet

Details components found within the electrical cabinet, including part numbers and descriptions.

Index

nVent Hoffman RackChiller CDU800 Specifications

General IconGeneral
BrandnVent Hoffman
ModelRackChiller CDU800
CategoryHome Automation
LanguageEnglish