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MiniSafe 4800 Series
Omron MiniSafe 4800 Series User Manual
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. . . . .
MiniSa
fe
4
800 Seri
es Safe
ty Light Cur
t
ains
5-Pin V
ersion
Insta
llation and Operating Manual
©
OM
RON
ST
I 06
13 PN99
804-
00
60 Rev
. B
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com
2
Table of Contents
Table of Contents
3
Section 1 -- Important Safety Warnings
8
Section 2 -- Significant Features
9
MS4800 Series Features
9
System Components and Indicators
9
Figure 2-1 MS4800 Access to Features
9
Figure 2-2 System Components
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Table 2-1 System Components Identification
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Section 3 -- System Operation
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Operating States
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Machine Run
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Machine Stop
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Interlock
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Alarm
11
Operating Modes
11
Automatic Start
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Start/Restart Interlock
12
MSF4800 Cascaded Series
12
MSF4800 Requirements
12
MSF4800 Segment Reduction Restart Procedure
13
Figure 3-1 Cascaded MSF4800
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Section 4 -- Detection Options
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Fixed Blanking
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Figure 4-1 Adding Hard Guarding to Light Curtain When Using Fixed Blanking
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Selecting Fixed Blanking with Selector Switches
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Figure 4-2 Selecting Fixed Blanking Procedure 1
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Table 4-1 Tolerance Effect of Fixed Blanked Area on Resolution
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Figure 4-3 Selecting Fixed Blanking Procedure 2
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Figure 4-4 Selecting Fixed Blanking Procedure 3
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Figure 4-5 Selecting Fixed Blanking Procedure 4
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Figure 4-6 Selecting Fixed Blanking Procedure
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Figure 4-7 Selecting Fixed Blanking Procedure
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Floating Blanking
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Selecting Floating Blanking with Selector Switches
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Table 4-2 Diagram of Operation
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Fixed Blanking with Floating Blanking
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Resolution
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Table 4-3 System Response to Floating Blanking
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Table 4-4 Floating Blanking Effects on Resolution
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Optical Synchronization
20
Table 4-5 Sample S and D
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Table 4-6 Sample S and D
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Table 4-7 Sample S and D
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Table 4-8 Sample S and D
20
Pf Factors for MS4800-14 System
20
Pf Factors for MS4800-20 System
20
Pf Factors for MS4800-30 System
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Pf Factors for MS4800-40 System
20
Section 5 -- Diagnostic and Test Features
21
Individual Beam Indicators
21
External Device Monitoring (EDM) - also Known as MPCE Monitoring
21
Range Selection
21
Table 4-9 Synchronization Requirements
21
Section 6 -- Using Selector Switches to Set Features
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Manual Selector Switch Version
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Access to the Selector Switches
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Transmitter Selector Switch Settings
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Figure 6-1 MS4800S Selector Switches
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Figure 6-2 Transmitter Selector Switches
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Table 6-1 Transmitter Selector Switch Settings
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Receiver Selector Switch Settings
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Operating Mode Selection
23
Selecting and Programming Fixed Blanking
23
Selecting Floating Blanking
23
Selecting Scan Codes
23
Figure 6-3 Receiver Selector Switch Settings
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Table 6-2 Receiver Selector Switch Settings
23
Section 7 -- Outputs
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Safety Outputs
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Section 8 -- Safe Mounting Distance
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Safety Distance Formulas
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Figure 8-1 Safe Mounting Distance
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European Safety Distance Formulas
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Safety Distance Formula for Systems with a Minimum Object Resolution of 40 MM or
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Less
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Safety Distance Formula for Systems with a Minimum Object Resolution Greater
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Than 40 MM
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Factors Affecting the Safety Distance Formula
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Section 9 -- Installation
28
Reflective Surface Interference
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Figure 9-1 Worst Case Alignment Example
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Figure 9-2 Unsafe Mounting Example (1)
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Figure 9-3 Unsafe Mounting Example (2)
28
Cross Talk Mitigation
29
Figure 9-4 Correct Mounting Example with Proper Alignment
29
Figure 9-5 Minimum Distance from a Reflective Surface as a Function of Range
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General Mounting Considerations
30
Additional Guarding
30
Added Mounting Rigidity
30
Figure 9-6 Correct Light Curtain Installation Example
30
Figure 9-7 Adding Mounting Bracket
30
Installation of Multiple Systems
31
Detection Zone
31
Alignment
31
Input Power Requirements
31
Figure 9-8 Multiple Light Curtain Installation Configurations
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Figure 9-9 Multiple Light Curtain Installation Configurations Using Scan Codes
31
Requirements for Perimeter Guarding
32
Marking Minimum Object Resolution
32
Presence Sensing Device Initiation
32
Section 10 -- Connecting to the Machine Control Circuit
33
Connecting to a Safety Monitoring Device
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Figure 10-1 Connecting to a Safety Monitoring Device
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Connecting Via an RM-1 Module
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Figure 10-2 Connecting Via an RM-1 Module
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Connecting Via an RM-2AC Module
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Figure 10-3 Connecting Via an RM-2AC Module
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Connecting Via Two Force-Guided Relays
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Figure 10-4 Connecting Via Two Force-Guided Relays
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Connecting Via an RM-2AC-IP
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Figure 10-5 Connecting Via an RM-2AC-IP Module
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Section 11 -- Checkout and Test Procedures
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Checkout Procedure
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Test Procedure
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Using the Test Object
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Figure 11-1 Test Object Pattern
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Section 12 -- Cleaning
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System Specifications
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Table 13-1 System Specifications
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Section 13 -- Specifications and Additional Information
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Cable Lengths (Customer Supplied Cables)
42
Table 13-2 Response Time of MS/MSF4800 System
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Table 13-3 MS4800 Input & Output Signal Cable Lengths
42
Minisafe MS4800 Dimensional Drawings
43
Figure 13-1 MS4800 Dimensional Drawing
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Table 13-4 MS4800-14/20 Transmitter and Receiver Dimensions
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Table 13-5 MS4800-30 Transmitter and Receiver Dimensions
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Table 13-6 MS4800-40 Transmitter and Receiver Dimensions
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Minisafe Cascaded MSF4800 Dimension Drawings
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Figure 13-2 MSF4800 Dimension Drawings
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Table 13-7 MSF4800-14/20 Transmitter and Receiver Dimensions
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Table 13-8 MSF4800-30 Transmitter and Receiver Dimensions
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Table 13-9 MSF4800-40 Transmitter and Receiver Dimensions
50
Warranty
51
Patents
51
Trademarks
51
Repairs
51
Documentation Criteria
52
Compliance with Rohs
52
Section 14 -- Glossary
53
Section 15 -- Diagnostics & Troubleshooting
54
Diagnostics
54
Table 15-1 Diagnostic Codes
54
Receiver Diagnostic Information
56
Receiver Endcap Indicator Lights
56
Receiver Troubleshooting
56
Figure 15-1 Example of IBI Led's Used to Show Fault Code
56
Troubleshooting the Transmitter
57
Appendixa -Checkout Procedure
58
Appendixb -Test Procedure
59
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Omron MiniSafe 4800 Series Specifications
General
Type
Safety Light Curtain
Manufacturer
Omron
Beam Spacing
20 mm
Operating Voltage
24 VDC
Operating Temperature
55°C
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