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optimax ECOPAX CP320S2-I - User Manual

optimax ECOPAX CP320S2-I
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Operating Instructions
CP320S2-I
Certificate of Conformity
Ecopax CP320S2-I
We certify that the abovementioned product meets the requirements stipulated by:
EEC-Guidelines 98/37/EG and 91 / 368/EWG/2006/42/EG
EMV-Guidelines / EWG89/336-91/263/EMV and 92/31/EMV
The above mentioned product meets the following standards and guidelines:
EN 294-1 dated 1992
EN 1088 dated 1996
EN 0113-3 dated 06-2007
EN 60204-1 dated 1997/1998
EN 55011 dated 1997
EN 61000-4-2/-5 dated 1995/98
EMV 50140 (IEC 1000-4-2/-4) dated 1993
BS EN 13857 2008
For more information on Ecopax Shredders and the
Optimax
®
Packaging Equipment range and to find
your preferred or appointed distributor please call
0333 005 9603 or email optimax@packagingbrands.eu.com
©Packaging Brands Ltd
CP320S2-I Operating Instructions 01.2016
Re-order code: LIT-MAN003
No part of this publication may be reproduced or
transmitted in any form or by any means without the
express written authorisation of Packaging Brands Ltd.
Optimax® is a registered trademark of Packaging Brands Ltd.
Ecopax™ is a trademark of Packaging Brands Ltd.
®
®
OPTIMUM QUALITY MAXIMUM RELIABILITY
TM
CP320S2-I OPERATING INSTRUCTIONS
ECOPAX
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Summary

Certificate of Conformity

Important Maintenance and Cleaning Instructions

Maintenance and Cleaning of the Cutting Mechanism

Steps for monthly cleaning and greasing of the cutting mechanism, including housing and component care.

Important Safety Notes

Safety Distances from Openings

Illustrates safety distances for reaching through regular openings as per EN ISO 13857:2008 regulation.

Electrical Connection

Details power supply requirements (230/240V AC, 50/60Hz) and fuse specifications for the machine.

Operation

Padding Flap Functionality

Explains the function of the rear flap for creating void fill and how to adjust it for protective matting.

Important Operating Instructions

Provides guidance on suitable materials, potential hazards from unsuitable items, and handling of staples.

Safety Guidelines

Maintenance and Service Schedule

Packaging Products from Optimax

Optimax Brand and Services

Overview

The Ecopax CP320S2-I is a robust cardboard shredder designed for efficient and safe processing of waste cardboard into void fill material. This machine is engineered to meet stringent safety and environmental standards, offering a practical solution for businesses looking to reduce their carbon footprint and landfill costs by repurposing packaging waste.

Function Description

The primary function of the Ecopax CP320S2-I is to convert waste cardboard into high-bulk void fill material. This process involves feeding cardboard into the machine's cutting mechanism, which then shreds it into a usable form for protective packaging. The machine is capable of processing various paper materials, including corrugated cardboard, up to a specified thickness. By transforming waste into valuable packaging material, the CP320S2-I helps businesses achieve an eco-friendly approach to their packaging operations. The machine is designed for single-person operation, with all safety elements configured to ensure user protection.

Usage Features

Operating the CP320S2-I is straightforward. To begin, the machine is connected to a standard electrical supply. The user then turns a rotary knob to the right, which activates the machine and illuminates a green light, indicating it is operational. Pressing a green button initiates the shredding process. Cardboard material is fed into the feed aperture, where the cutting mechanism grips and processes it. For larger pieces of cardboard, additional support may be required, but users must always keep their hands clear of the feed aperture.

The machine incorporates several features for user control and safety. To turn off the machine under normal operating conditions, the rotary knob is switched to the middle position. In an emergency, an emergency stop button can be pressed, which must then be rotated anti-clockwise to release it and resume operation. If cardboard that is too thick is fed into the machine, causing a jam, the rotary knob can be moved to the middle position to stop the machine, and then to the red position to reverse the feed and remove the jammed cardboard. The CP320S2-I also includes a thermal overload switch that automatically stops the machine if it overheats. After a brief pause, the user can depress the switch to resume operation.

A key feature of the CP320S2-I is its padding flap, located at the rear of the machine. This flap converts the processed cardboard into high-bulk void fill. For applications requiring protective matting, the two springs on either side of the flap can be disconnected. It is crucial to ensure that processed cardboard can freely exit the outlet channel at all times to prevent blockages.

The machine is designed to process paper materials exceeding 60gsm and corrugated cardboard up to 12mm thick. Users are advised against using unsuitable materials, as this could lead to operator injury, machine damage, and accelerated wear of the cutting blades. When processing waste packaging material, it is essential to ensure that no hard objects, such as staples, are concealed within folds or carton flaps. While individual staples are unlikely to damage the cutting mechanism, they pose a risk of injury or damage to packaged contents if left in the void fill material. Therefore, if processing cartons containing staples, users should, where possible, feed the cartons through the machine so that the stapled areas fall outside the feed path, and these sections should be discarded.

Maintenance Features

Regular maintenance and cleaning are crucial for ensuring the longevity and optimal performance of the Ecopax CP320S2-I. Before any cleaning or maintenance work, the machine must always be disconnected from the mains power socket.

Monthly maintenance involves cleaning and greasing the gears and drive chain. This process begins by removing four Allen screws that secure the hood, allowing it to be folded back on its hinge. The left side cover of the housing is then removed using a 7mm socket spanner. A vacuum cleaner is used to remove loose dust and dirt, and compressed air, along with appropriate eye and hand protection, is used to clean the chain and gears. Fresh grease is then applied to the gears and drive chain using a brush or grease gun. Light oil is sprayed onto the bearing plates and cutting blades at the ends of the cutting mechanism, specifically where the cutter shaft is held by the bearing. Finally, the side cover and hood are replaced, ensuring they are properly secured. All repairs must be carried out by a specialist.

Beyond monthly tasks, the machine should undergo a thorough check by an authorised person at least once a year. All safety features must be checked every 2-3 months to confirm they have not been removed or disabled and to identify any signs of wear or malfunction. The cutting mechanism requires regular inspection and cleaning. Additionally, the cutting rollers need periodic lubrication by spraying light oil, such as WD40, through the feed inlet while the machine is running. These maintenance practices ensure the machine operates safely and efficiently, extending its lifespan and maintaining its performance.

optimax ECOPAX CP320S2-I Specifications

General IconGeneral
ModelECOPAX CP320S2-I
CategoryPackaging equipment
TypeCase Packer
Maximum Speed20 cases per minute
Power Supply3 Phase, 50Hz
Machine WeightApprox. 1500 kg

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