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Optimum OPTISAW S I8I - User Manual

Optimum OPTISAW S I8I
66 pages
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Operating manual
Version 1.6.4
Metal band saw
3300181
3300182

Table of Contents

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Summary

OPTIMUM Metal Band Saw Operating Manual

Introduction to Models S181 and S181 G

Introduces the OPTIMUM metal band saw operating manual and its scope.

Preface and Important Information

Manual Content and Manufacturer Contact

Explains the manual's content and provides contact details for OPTIMUM Maschinen Germany GmbH.

Safety Section Overview

Understanding Safety Symbols and Rating Plates

Explains safety symbols and details information found on machine rating plates.

Safety Warnings and Hazard Classification

Warning Alerts and Hazard Levels

Classifies safety warnings, ideograms, and warning alerts for machine hazards.

Pictogram Meanings for Specific Dangers

Illustrates and defines various pictograms representing specific dangers during operation.

Safe Machine Usage Guidelines

Intended Use of the Metal Band Saw

Defines the intended use, limitations, and prohibited applications of the metal band saw.

Personnel Qualification and Responsibilities

Target Audience for Operating Manual

Identifies the intended users of the manual, including operators and maintenance personnel.

Operator and Company Responsibilities

Roles of Personnel and Training Requirements

Details the qualifications and responsibilities of operators, specialists, and the operating company.

Operational Safety Measures

Managing Dusts, Mists, and Safety Devices

Covers safety during operation, including dust control and the use of safety devices.

Pre-Operation Safety Checks

Saw Arch and Warning Sign Checks

Focuses on safety checks for the saw arch and the legibility of warning signs.

Procedure for Regular Safety Checks

Outlines the schedule and method for performing safety checks on the machine.

Personal Protective Equipment and Safe Practices

Required Personal Protective Equipment (PPE)

Lists essential PPE and provides guidance on its proper use and maintenance.

Avoiding Risky Working Practices

Details critical safety practices to prevent accidents during operation.

Maintenance and Electrical Safety

Safety Procedures for Maintenance Work

Covers safety during maintenance, including power disconnection and lifting equipment use.

Accident Reporting and Electrical System Checks

Addresses accident reporting and regular safety checks of the electrical system.

Technical Data Overview

Electrical Connection and General Specs

Provides technical data on electrical connection, general specifications, and machine dimensions.

Machine Technical Specifications

Saw Belt Speeds, Environment, and Coolant

Details saw belt speeds, environmental conditions, operating materials, and coolant pump specs.

Noise Emission Levels and Protection

States the machine's noise level and recommends hearing protection.

Delivery, Transport, and Installation

Safe Transport and Installation Procedures

Offers guidance and warnings for safe transport, installation, and internal movement of the machine.

Delivery Contents and Setup Requirements

Scope of Delivery and Storage Advice

Lists items included in delivery and provides advice on proper storage.

Installation Site and Assembly Safety

Outlines installation site requirements and assembly safety precautions.

Assembly Steps and Components

Fitting Wheels and Transport Handle

Details the installation of wheels, machine stand, and transport handle.

Installing Material Stop and Transportation Lock

Explains how to mount the material stop and secure the machine for transport.

Initial Commissioning and Checks

Pre-Commissioning Checks and Warnings

Covers checks before commissioning and warnings regarding inexperienced staff.

Sawing Component Inspections

Details checks for saw teeth direction, belt pulleys, and guide bearings.

Blade Tension and Power Connection

Saw Blade Tension and Power Supply Setup

Explains how to set saw blade tension and connect the power supply correctly.

Machine Operation Controls

S181 Model Control Elements

Identifies and explains the control and indicating elements for the S181 model.

S181 G Controls and Safe Operation

S181 G Model Control Elements

Identifies and explains the control and indicating elements for the S181G model.

Conditions for Safe Operation

Lists the essential conditions for safe and proper operation of the metal band saw.

Workpiece Insertion and Securing

Raising and Securing the Saw Arch

Details the process of raising the saw arch and positioning the workpiece.

Clamping and Securing the Workpiece

Explains how to place and securely clamp the workpiece in the machine vice.

Workpiece Clamping Adjustments

Increasing Holding Capacity

Describes how to adjust clamping jaws to increase the workpiece holding capacity.

Adjusting Saw Belt Guide Position

Guides on adjusting the saw belt guide relative to the workpiece for optimal cutting.

Saw Belt Speed Adjustment

Adjusting Saw Speed for S181 Model

Details how to adjust the saw belt speed for the S181 using V-belt pulleys.

S181 Saw Belt Speed Table

Provides a table of recommended saw belt speeds for the S181 model.

Saw Speed and Coolant System

Adjusting Saw Speed for S181 G Model

Explains how to adjust the saw belt speed for the S181G model using a selector switch.

Cutting Speed Guidelines by Material

Offers recommended cutting speeds based on different material types.

Coolant Equipment Operation and Warnings

Covers the operation and safety warnings for the coolant equipment.

Starting the Machine and Hydraulic Feed

Activating Cooling Units and Starting Saw

Details how to activate cooling units and start the metal band saw.

End Stop Switch and Hydraulic Feed

Explains the end stop switch function and hydraulic feed adjustment.

Saw Arch Pressure Adjustment

Regulating Saw Arch Pressure

Describes how to adjust the saw arch pressure using a spring mechanism.

Maintenance Procedures and Safety

Importance of Regular Maintenance

Highlights the significance of regular maintenance for machine safety and performance.

Maintenance Safety and Preparation

Covers safety precautions and preparation steps for maintenance tasks.

Restarting and Belt Guide Checks

Safety Check Before Restarting

Details the safety check required before restarting the machine.

Inspecting Saw Belt Guide Alignment

Explains how to inspect and adjust the saw belt guide's parallelism to the work table.

Component Adjustments and Tensioning

Adjusting Clamping Jaws and Belt Tension

Guides on adjusting clamping jaws and setting the correct saw belt tension.

Saw Arch and Belt Guide Maintenance

Adjusting Saw Arch Pressure and Belt Guides

Covers adjusting saw arch pressure and belt guide bearings.

Operational Adjustments and Lubrication

End Stop Switch Adjustment and Oiling

Details end stop switch adjustment and lubrication checks for drive shaft and helical gear.

Helical Gear Oil Change (S181)

Procedure for Changing S181 Helical Gear Oil

Provides step-by-step instructions for changing the helical gear oil on the S181 model.

Transmission Oil Change (S181 G)

Procedure for Changing S181 G Transmission Oil

Details the process for changing the transmission oil for the S181G model.

Saw Belt Alignment and Lubrication

Aligning the Saw Belt Correctly

Explains how to properly align the saw belt and lubricate the vice spindle.

Saw Belt Replacement Procedure

Steps for Changing the Saw Belt

Provides a detailed guide on how to replace the saw belt, including precautions.

Machine Repair and Service

Requesting Customer Service for Repairs

Advises on contacting authorized customer service technicians for repair assistance.

Spare Parts Ordering Information

Information Needed for Spare Parts Orders

Lists the necessary details for ordering spare parts, including serial number and article number.

Contacting Spare Parts and Service Hotlines

Provides contact information for the spare parts and service hotlines.

S181 Exploded Views

S181 Spare Parts Diagram 1

Presents the first exploded view diagram for identifying S181 spare parts.

S181 Exploded Views (Continued)

S181 Spare Parts Diagram 2

Presents the second exploded view diagram for identifying S181 spare parts.

S181 Spare Parts List (Part 1)

S181 Spare Parts Listing (Items 1-51)

Lists spare parts for the S181 model, including item number, description, and quantity.

S181 Spare Parts List (Part 2)

S181 Spare Parts Listing (Items 52-96)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 3)

S181 Spare Parts Listing (Items 97-131)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 4)

S181 Spare Parts Listing (Items 132-171)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 5)

S181 Spare Parts Listing (Items 172-229)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 6)

S181 Spare Parts Listing (Items 213-229, Parts without illustration)

Continues the S181 spare parts list and includes parts without illustrations.

S181 G Exploded Views

S181 G Spare Parts Diagram 1

Shows the first exploded view diagram for identifying S181G spare parts.

S181 G Exploded Views (Continued)

S181 G Spare Parts Diagram 2

Shows the second exploded view diagram for identifying S181G spare parts.

S181 G Gearbox 712 AGN Parts

Gearbox 712 AGN Exploded View

Provides an exploded view for the 712 AGN gearbox spare parts.

S181 G Gearbox 712 G Parts

Gearbox 712 G Exploded View

Provides an exploded view for the 712 G gearbox spare parts.

S181 G Spare Parts List (Part 1)

S181 G Spare Parts Listing (Items 1-48)

Lists spare parts for the S181G model, including item number, description, and quantity.

S181 G Spare Parts List (Part 2)

S181 G Spare Parts Listing (Items 49-96)

Continues the spare parts list for the S181G model.

S181 G Spare Parts List (Part 3)

S181 G Spare Parts Listing (Items 97-142)

Continues the spare parts list for the S181G model.

S181 G Spare Parts List (Part 4)

S181 G Spare Parts Listing (Items 143-205)

Continues the spare parts list for the S181G model.

S181 G Gearbox 712 AGN Parts List

Gearbox 712 AGN Spare Parts List

Lists spare parts for the 712 AGN gearbox.

S181 G Gearbox 712 AGN Parts List (Cont.)

Gearbox 712 AGN Spare Parts List Continued

Continues the spare parts list for the 712 AGN gearbox.

Machine Wiring Diagram

Electrical Schematic and Component Labels

Presents the wiring diagram with labels for electrical components and connections.

Troubleshooting Common Malfunctions

Malfunctions, Causes, and Solutions

Details common malfunctions, their potential causes, and recommended solutions for the metal band saw.

Appendix: Manual Information

Copyright, Glossary, and Manual Changes

Covers copyright, a glossary of terms, and information on manual revisions.

Warranty, Liability, and Disposal

Warranty Claims and Liability Exclusions

Outlines warranty terms, liability exclusions, and jurisdiction for defects.

Environmentally Friendly Disposal Guidelines

Provides guidance on the proper and environmentally sound disposal of the machine.

Device Decommissioning and Disposal

Steps for Machine Decommissioning

Details the procedure for decommissioning the machine safely and professionally.

Packaging and Electrical Component Disposal

Explains the proper disposal methods for packaging and electrical/electronic components.

Lubricant Disposal and Product Feedback

Disposal of Lubricants and Coolants

Emphasizes the correct disposal of lubricants and coolants according to regulations.

Product Follow-up and Feedback Request

Asks for user feedback to improve products and services.

EC Declaration of Conformity

Manufacturers Compliance Statement

Declares the product's conformity with relevant EU directives and harmonized standards.

Summary

OPTIMUM Metal Band Saw Operating Manual

Introduction to Models S181 and S181 G

Introduces the OPTIMUM metal band saw operating manual and its scope.

Preface and Important Information

Manual Content and Manufacturer Contact

Explains the manual's content and provides contact details for OPTIMUM Maschinen Germany GmbH.

Safety Section Overview

Understanding Safety Symbols and Rating Plates

Explains safety symbols and details information found on machine rating plates.

Safety Warnings and Hazard Classification

Warning Alerts and Hazard Levels

Classifies safety warnings, ideograms, and warning alerts for machine hazards.

Pictogram Meanings for Specific Dangers

Illustrates and defines various pictograms representing specific dangers during operation.

Safe Machine Usage Guidelines

Intended Use of the Metal Band Saw

Defines the intended use, limitations, and prohibited applications of the metal band saw.

Personnel Qualification and Responsibilities

Target Audience for Operating Manual

Identifies the intended users of the manual, including operators and maintenance personnel.

Operator and Company Responsibilities

Roles of Personnel and Training Requirements

Details the qualifications and responsibilities of operators, specialists, and the operating company.

Operational Safety Measures

Managing Dusts, Mists, and Safety Devices

Covers safety during operation, including dust control and the use of safety devices.

Pre-Operation Safety Checks

Saw Arch and Warning Sign Checks

Focuses on safety checks for the saw arch and the legibility of warning signs.

Procedure for Regular Safety Checks

Outlines the schedule and method for performing safety checks on the machine.

Personal Protective Equipment and Safe Practices

Required Personal Protective Equipment (PPE)

Lists essential PPE and provides guidance on its proper use and maintenance.

Avoiding Risky Working Practices

Details critical safety practices to prevent accidents during operation.

Maintenance and Electrical Safety

Safety Procedures for Maintenance Work

Covers safety during maintenance, including power disconnection and lifting equipment use.

Accident Reporting and Electrical System Checks

Addresses accident reporting and regular safety checks of the electrical system.

Technical Data Overview

Electrical Connection and General Specs

Provides technical data on electrical connection, general specifications, and machine dimensions.

Machine Technical Specifications

Saw Belt Speeds, Environment, and Coolant

Details saw belt speeds, environmental conditions, operating materials, and coolant pump specs.

Noise Emission Levels and Protection

States the machine's noise level and recommends hearing protection.

Delivery, Transport, and Installation

Safe Transport and Installation Procedures

Offers guidance and warnings for safe transport, installation, and internal movement of the machine.

Delivery Contents and Setup Requirements

Scope of Delivery and Storage Advice

Lists items included in delivery and provides advice on proper storage.

Installation Site and Assembly Safety

Outlines installation site requirements and assembly safety precautions.

Assembly Steps and Components

Fitting Wheels and Transport Handle

Details the installation of wheels, machine stand, and transport handle.

Installing Material Stop and Transportation Lock

Explains how to mount the material stop and secure the machine for transport.

Initial Commissioning and Checks

Pre-Commissioning Checks and Warnings

Covers checks before commissioning and warnings regarding inexperienced staff.

Sawing Component Inspections

Details checks for saw teeth direction, belt pulleys, and guide bearings.

Blade Tension and Power Connection

Saw Blade Tension and Power Supply Setup

Explains how to set saw blade tension and connect the power supply correctly.

Machine Operation Controls

S181 Model Control Elements

Identifies and explains the control and indicating elements for the S181 model.

S181 G Controls and Safe Operation

S181 G Model Control Elements

Identifies and explains the control and indicating elements for the S181G model.

Conditions for Safe Operation

Lists the essential conditions for safe and proper operation of the metal band saw.

Workpiece Insertion and Securing

Raising and Securing the Saw Arch

Details the process of raising the saw arch and positioning the workpiece.

Clamping and Securing the Workpiece

Explains how to place and securely clamp the workpiece in the machine vice.

Workpiece Clamping Adjustments

Increasing Holding Capacity

Describes how to adjust clamping jaws to increase the workpiece holding capacity.

Adjusting Saw Belt Guide Position

Guides on adjusting the saw belt guide relative to the workpiece for optimal cutting.

Saw Belt Speed Adjustment

Adjusting Saw Speed for S181 Model

Details how to adjust the saw belt speed for the S181 using V-belt pulleys.

S181 Saw Belt Speed Table

Provides a table of recommended saw belt speeds for the S181 model.

Saw Speed and Coolant System

Adjusting Saw Speed for S181 G Model

Explains how to adjust the saw belt speed for the S181G model using a selector switch.

Cutting Speed Guidelines by Material

Offers recommended cutting speeds based on different material types.

Coolant Equipment Operation and Warnings

Covers the operation and safety warnings for the coolant equipment.

Starting the Machine and Hydraulic Feed

Activating Cooling Units and Starting Saw

Details how to activate cooling units and start the metal band saw.

End Stop Switch and Hydraulic Feed

Explains the end stop switch function and hydraulic feed adjustment.

Saw Arch Pressure Adjustment

Regulating Saw Arch Pressure

Describes how to adjust the saw arch pressure using a spring mechanism.

Maintenance Procedures and Safety

Importance of Regular Maintenance

Highlights the significance of regular maintenance for machine safety and performance.

Maintenance Safety and Preparation

Covers safety precautions and preparation steps for maintenance tasks.

Restarting and Belt Guide Checks

Safety Check Before Restarting

Details the safety check required before restarting the machine.

Inspecting Saw Belt Guide Alignment

Explains how to inspect and adjust the saw belt guide's parallelism to the work table.

Component Adjustments and Tensioning

Adjusting Clamping Jaws and Belt Tension

Guides on adjusting clamping jaws and setting the correct saw belt tension.

Saw Arch and Belt Guide Maintenance

Adjusting Saw Arch Pressure and Belt Guides

Covers adjusting saw arch pressure and belt guide bearings.

Operational Adjustments and Lubrication

End Stop Switch Adjustment and Oiling

Details end stop switch adjustment and lubrication checks for drive shaft and helical gear.

Helical Gear Oil Change (S181)

Procedure for Changing S181 Helical Gear Oil

Provides step-by-step instructions for changing the helical gear oil on the S181 model.

Transmission Oil Change (S181 G)

Procedure for Changing S181 G Transmission Oil

Details the process for changing the transmission oil for the S181G model.

Saw Belt Alignment and Lubrication

Aligning the Saw Belt Correctly

Explains how to properly align the saw belt and lubricate the vice spindle.

Saw Belt Replacement Procedure

Steps for Changing the Saw Belt

Provides a detailed guide on how to replace the saw belt, including precautions.

Machine Repair and Service

Requesting Customer Service for Repairs

Advises on contacting authorized customer service technicians for repair assistance.

Spare Parts Ordering Information

Information Needed for Spare Parts Orders

Lists the necessary details for ordering spare parts, including serial number and article number.

Contacting Spare Parts and Service Hotlines

Provides contact information for the spare parts and service hotlines.

S181 Exploded Views

S181 Spare Parts Diagram 1

Presents the first exploded view diagram for identifying S181 spare parts.

S181 Exploded Views (Continued)

S181 Spare Parts Diagram 2

Presents the second exploded view diagram for identifying S181 spare parts.

S181 Spare Parts List (Part 1)

S181 Spare Parts Listing (Items 1-51)

Lists spare parts for the S181 model, including item number, description, and quantity.

S181 Spare Parts List (Part 2)

S181 Spare Parts Listing (Items 52-96)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 3)

S181 Spare Parts Listing (Items 97-131)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 4)

S181 Spare Parts Listing (Items 132-171)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 5)

S181 Spare Parts Listing (Items 172-229)

Continues the spare parts list for the S181 model.

S181 Spare Parts List (Part 6)

S181 Spare Parts Listing (Items 213-229, Parts without illustration)

Continues the S181 spare parts list and includes parts without illustrations.

S181 G Exploded Views

S181 G Spare Parts Diagram 1

Shows the first exploded view diagram for identifying S181G spare parts.

S181 G Exploded Views (Continued)

S181 G Spare Parts Diagram 2

Shows the second exploded view diagram for identifying S181G spare parts.

S181 G Gearbox 712 AGN Parts

Gearbox 712 AGN Exploded View

Provides an exploded view for the 712 AGN gearbox spare parts.

S181 G Gearbox 712 G Parts

Gearbox 712 G Exploded View

Provides an exploded view for the 712 G gearbox spare parts.

S181 G Spare Parts List (Part 1)

S181 G Spare Parts Listing (Items 1-48)

Lists spare parts for the S181G model, including item number, description, and quantity.

S181 G Spare Parts List (Part 2)

S181 G Spare Parts Listing (Items 49-96)

Continues the spare parts list for the S181G model.

S181 G Spare Parts List (Part 3)

S181 G Spare Parts Listing (Items 97-142)

Continues the spare parts list for the S181G model.

S181 G Spare Parts List (Part 4)

S181 G Spare Parts Listing (Items 143-205)

Continues the spare parts list for the S181G model.

S181 G Gearbox 712 AGN Parts List

Gearbox 712 AGN Spare Parts List

Lists spare parts for the 712 AGN gearbox.

S181 G Gearbox 712 AGN Parts List (Cont.)

Gearbox 712 AGN Spare Parts List Continued

Continues the spare parts list for the 712 AGN gearbox.

Machine Wiring Diagram

Electrical Schematic and Component Labels

Presents the wiring diagram with labels for electrical components and connections.

Troubleshooting Common Malfunctions

Malfunctions, Causes, and Solutions

Details common malfunctions, their potential causes, and recommended solutions for the metal band saw.

Appendix: Manual Information

Copyright, Glossary, and Manual Changes

Covers copyright, a glossary of terms, and information on manual revisions.

Warranty, Liability, and Disposal

Warranty Claims and Liability Exclusions

Outlines warranty terms, liability exclusions, and jurisdiction for defects.

Environmentally Friendly Disposal Guidelines

Provides guidance on the proper and environmentally sound disposal of the machine.

Device Decommissioning and Disposal

Steps for Machine Decommissioning

Details the procedure for decommissioning the machine safely and professionally.

Packaging and Electrical Component Disposal

Explains the proper disposal methods for packaging and electrical/electronic components.

Lubricant Disposal and Product Feedback

Disposal of Lubricants and Coolants

Emphasizes the correct disposal of lubricants and coolants according to regulations.

Product Follow-up and Feedback Request

Asks for user feedback to improve products and services.

EC Declaration of Conformity

Manufacturers Compliance Statement

Declares the product's conformity with relevant EU directives and harmonized standards.

Optimum OPTISAW S I8I Specifications

General IconGeneral
BrandOptimum
ModelOPTISAW S I8I
CategorySaw
LanguageEnglish

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