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PPTiturn TH 3309
Optimum PPTiturn TH 3309 User Manual
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Operating Manual
V
ersion 1.1
.0
Lathe
Part no. 340203
0
3402040
TH3309D
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Safety
7
Rating Plates
7
Safety Instructions (Warning Notes)
8
Classification of Hazards
8
Pictograms
8
Intended Use
9
Reasonably Foreseeable Misuse
10
Avoiding Misuse
10
Potential Dangers that Can be Caused by the Lathe
11
Qualification of Personnel
11
Target Group
11
Authorized Persons
12
Obligations of the Operating Company
12
User's Obligations
12
Additional Requirements Regarding the Qualification
13
User Positions
13
Safety Measures During Operation
13
Safety Devices
13
Lockable Main Switch
14
Emergency Stop Button
15
Protective Cover with Interlock Switch
15
Lathe Chuck Protection with Position Switch
16
Chip Shield
16
Protective Cover on the Lead Screw
17
Prohibition, Warning and Mandatory Signs
17
Safety Check
17
Personnel Protective Equipment
18
For Your Own Safety During Operation
18
Safety During Maintenance
19
Disconnecting and Securing the Lathe
19
Using Lifting Equipment
19
Mechanical Maintenance Work
19
Accident Report
20
Electrical System
20
Inspection Deadlines
20
2 Technical Specification
21
Electrical Connection
21
Drive Motor Power
21
Work Areas
21
Headstock
21
Feeds and Pitches
21
Slides
21
Tailstock
22
Steady and Follow Rest
22
Work Area, Weights
22
Environmental Conditions
22
Operating Material
22
Emissions
23
Dimensions, Installation Plan
24
3 Delivery, Interdepartmental Transport, Assembly and Commissioning
26
Notes on Transport, Installation, Commissioning
26
General Risks During Internal Transport
26
Assembly
27
Unpacking the Machine
27
Scope of Delivery
27
Transport
27
Load Suspension Point
27
Gravity of the Machine
27
Lifting with a Forklift
28
Lifting by Crane
29
Installation and Assembly
30
Requirements Regarding the Installation Site
30
Cleaning the Machine
30
Lubrication
31
Anchor-Free Assembly
31
Dimension of Vibration Damper
31
Anchored Assembly
32
First Commissioning
32
Electric Three-Phase Connection
32
Warming up the Machine
33
Functional Check
33
Start and Stop Spindle Rotation
33
4 Operation
34
Control and Indicating Elements
34
Safety
35
Overview of the Control Elements
35
Control Elements
36
Switching the Machine on
36
Switching the Machine off
36
Resetting an Emergency Stop Condition
37
Power Failure, Restoring Readiness for Operation
37
Momentary Switch, Direct Run
37
Foot Brake
37
Speed Setting
37
Speed Table TH3309 | TH3309D
37
Position Change of the V-Belt Package
38
Turning Direction
39
Feed
39
Infeed Speed
39
Feed Direction
39
Tool Holder
40
Lathe Spindle Fixture
41
Fasten Workpiece Holder
42
Lathe Chuck
42
Speed Information, Maintenance Recommendations, Reference Speed in Accordance with DIN 6386
43
Influencing Factors that Significantly Impact the Tensioning Force
43
Lathe Chuck Maintenance
44
Clamping Long Workpieces
44
Mounting Workpiece Holder
45
Mounting of Rests
45
Follow and Steady Rests
45
Bed Insert
46
Setting the Feed
47
Adjusting Threads
48
Change Gear Table
49
Exchange, Change of Position of the Change Gears
50
Tailstock
51
Cross-Adjustment of the Tailstock
51
General Operating Instructions
52
Longitudinal Turning
52
Face Turning and Recessing
52
Fixing the Lathe Saddle
52
Turning between Centres
53
Turning Short Tapers with the Top Slide
53
Thread Cutting
54
Cooling Agent
54
Cooling Lubricants
54
5 Cutting Speeds
56
Selecting the Cutting Speed
56
Influences on the Cutting Speed
56
Example for the Determination of the Required Speed on Your Lathe
56
6 Maintenance
58
Safety
58
Preparation
58
Restarting
58
Cleaning
59
Check Up, Inspection and Maintenance
59
Recommended Wear and Tears Parts
65
Lubricating and Cleaning the Lathe Chuck
66
Repair
66
Customer Service Technician
66
7 Ersatzteile - Spare Parts
67
Ersatzteilbestellung - Ordering Spare Parts
67
Hotline Ersatzteile - Spare Parts Hotline
67
Service Hotline
67
Elektrische Ersatzteile - Electrical Spare Parts
67
Schaltplan - Wiring Diagram
67
Getriebe Spindelstock 1-6 - Headstock Gear 1-6
68
Getriebe Spindelstock 2-6 - Headstock Gear 2-6
69
Getriebe Spindelstock 3-6 - Headstock Gear 3-6
70
Getriebe Spindelstock 4-6 - Headstock Gear 4-6
71
Getriebe Spindelstock 5-6 - Headstock Gear 5-6
72
Getriebe Spindelstock 6-6 - Headstock Gear 6-6
73
Wechselradgetriebe - Change Gear
74
Vorschubgetriebe 1-6 - Feed Gear 1-6
74
Vorschubgetriebe 2-6 - Feed Gear 2-6
75
Vorschubgetriebe 3-6 - Feed Gear 3-6
76
Vorschubgetriebe 4-6 - Feed Gear 4-6
77
Vorschubgetriebe 5-6 - Feed Gear 5-6
78
Vorschubgetriebe 6-6 - Feed Gear 6-6
79
Schlosskasten 1-3 - Apron 1-3
80
Schlosskasten 2-3 - Apron 2-3
81
Schlosskasten 3-3 - Apron 3-3
82
Planschlitten - Cross Slide
83
Oberschlitten - Top Slide
84
Maschinenbett 1-2 - Lathe Bed 1-2
85
Maschinenbett 2-2 - Lathe Bed 2-2
86
Spindelbremse - Spindle Break
87
Maschinenunterbau - Machine Substructure
87
Reitstock - Tailstock
88
Feststehende Lünette - Steady Rest
89
Mitlaufende Lünette - Follow Rest
90
Drehfutterschutz - Chuck Protection
91
Späneschutz - Chip Protection
92
Maschinenschilder - Machine Labels
93
Schaltplan - Wiring Diagram - TH3309 │TH3309D - 400V, 1 - 2
94
Schaltplan - Wiring Diagram - TH3309 │TH3309D - 400V, 2 - 2
95
Ersatzteilliste - Spare Parts List
96
8 Malfunctions
113
9 Appendix 9.1 Copyright
114
9 Appendix
114
Change Information Manual
114
Terminology/Glossary
114
Liability Claims/Warranty
115
Dismantling, Disassembling, Packing and Loading
116
Storage
116
Decommissioning
117
Disassembly
117
Dismantling
117
Disposal of Lubricants and Cooling Lubricants
117
Disposal of New Device Packaging
117
Packing and Loading
117
Disposal Via Municipal Collection Facilities
118
Product Follow-Up
118
4
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Optimum PPTiturn TH 3309 Specifications
General
Brand
Optimum
Model
PPTiturn TH 3309
Category
Industrial Equipment
Language
English
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