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Orenco AdvanTex AX100 - User Manual

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Start-Up and Maintenance of
AdvanTex
®
AX100 & AX20 Commercial
Wastewater Treatment Systems
AdvanTex
®
O&M MANUAL
800-348-9843 • 541-459-4449
www.orenco.com
www.vericomm.net
Orenco
®
COMMERCIAL
MANUAL
O&M
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Summary

Introduction

About Orenco

Company's background and expertise in wastewater treatment systems.

Assistance

Orenco's customer service and technical support availability for system inquiries.

When Your Equipment Arrives

Instructions for inspecting equipment upon delivery for completeness and damage.

About the AdvanTex Treatment System

Primary Tank

Describes the function and components of the primary wastewater treatment tank.

Anoxic Tank (if applicable)

Explains the role of the anoxic tank in enhancing wastewater denitrification.

Recirculation;Blend Tank

Details the purpose and function of the recirculation/blend tank in the treatment process.

AdvanTex Textile Filter

Explains the AdvanTex textile filter's role in secondary treatment and its mechanism.

Start-Up & Operation

Introduction

Overview of the AdvanTex AX100 system start-up process for commercial applications.

Roles and Responsibilities

Defines the duties of the Orenco Representative, Designer, Installer, and Service Provider during start-up.

Safety Precautions

Essential safety measures for personnel working with wastewater treatment systems.

Recommended Tools and Equipment - Start-up

Lists tools and equipment necessary for a successful system start-up.

Pre-start-up Inspection

Steps for inspecting site drainage, landscaping, serviceability, and system layout before start-up.

Inspection Points - Control Panels

Detailed checks for control panel documentation, wiring, conduit seals, power supply, and controls.

Inspection Points - Tanks and Basins

Verifies tank watertightness, riser seals, and proper installation of inlet/outlet components.

Inspection Points - Pump Vault Filters and Floats

Checks pump vault filter, float assembly, tether length, and float settings for proper operation.

Inspection Points - Pumps

Verifies pump manual operation, voltage, phase, discharge assembly vibration, and amperage.

Pump Amperage Chart

Table providing low and high amperage readings for various AdvanTex pump models.

Inspection Points - System Timer Settings

Details on calculating and setting Recirculation/Blend and Discharge timer settings.

Inspection Points - Recirculation;Blend Tank

Verifies recirc valve setting and stinger length adjustment for optimal tank operation.

Inspection Points - AdvanTex Filter Pods

Checks AdvanTex pod installation, manifolds, laterals, pressure, and drainage for proper function.

Inspection Points - Vent Fan Assembly

Tests current sensor operation and optional heater unit settings for the vent fan.

Inspection Points - Distribution Valve

Verifies distribution valve operation under hydraulic load, checks for leaks, and tests rotation.

Housekeeping

Final checks on control panels, lids, and area cleanliness after system inspection.

Maintenance

Tools, Equipment, and Spare Parts List

Lists specialized tools, equipment, and spare parts required for maintenance and troubleshooting.

Record Keeping

Importance of maintaining a log of system activities for analysis and troubleshooting.

Maintenance Equipment

Lists essential safety and hygiene supplies for maintenance tasks.

Routine Inspection and Maintenance

Outlines periodic checks for components like Biotube filters, pumps, and measurement tools.

Preventive Maintenance

Guidelines on what not to dispose of in the system and general maintenance principles.

Scheduled Maintenance

Overview of maintenance activities to be performed at specific time intervals.

Monthly Maintenance

Procedures for monthly visual inspection of tank levels, filter cleaning, and pump hour meter checks.

Quarterly Maintenance

Details effluent testing, pump voltage/amperage checks, and baseline data collection.

Semi-Annual Maintenance

Inspects spray nozzles, measures residual pressure, and checks recirculating valve.

Annual Maintenance

Measures scum/sludge, checks pump voltages/amperages, and inspects the pumping system.

Scheduled Maintenance Reference Chart

A comprehensive chart detailing recommended maintenance activities and their periods.

Corrective Maintenance

Procedures for responding to high or low liquid level alarms and pump failures.

Removing & Replacing Inoperative Floats

Step-by-step guide for safely removing and replacing faulty float switches.

Removing & Replacing Inoperative Pumps

Detailed instructions for safely removing and replacing inoperative pump units.

Orenco AdvanTex AX100 Specifications

General IconGeneral
BrandOrenco
ModelAdvanTex AX100
CategoryIndustrial Equipment
LanguageEnglish