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HD 1000
ORTECO HD 1000 User Manual
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UN21-0456BO
HD 800 - 1000
ORTEC
O S.r
.l.
Via 2 Giugno
, 19
40011 Anzola Emilia (Bo) - Italia
T
el. +39 051 731051
F
ax +39 051 731925
mail: orteco@or
teco
.com
www.orteco
.com
PILE DRIVER ON CRA
WLER
USE AND
MAINTENANCE MANU
AL
Manual code: 170310
Language: english
Edition: 01/2017
IV
th
Series
T
ranslations of the original instructions in italian language
Serial number
2
Table of Contents
Table of Contents
3
General Information
7
Aim of the Manual
7
Manufacturer and Machine Identification Details
8
Annexed Documentation
9
Disclaimer Notice
9
Engine Identification
9
Glossary of Terms
10
Technical Information
11
General Description
11
Main Parts
11
Intended Uses
12
Operator Training
12
Residual Risks
12
Safety Devices
13
Information and Safety Signs
14
Overall Dimensions
16
Environmental Operating Limits
17
Gas Emissions
17
Declaration of Conformity
18
Accessories
22
Safety Information
24
General Safety Warnings
24
Handling and Transport Safety Precautions
25
Safety Instructions for Adjustment and Maintenance
25
Environmental Protection Precautions
26
Fire-Prevention and First Aid Measures
26
Handling and Transportation
27
Advice for Handling and Transportation
27
Lifting the Machine
28
Lifting the Truck
28
Lifting the Pile Driver
29
Procedure for Getting on and off the Transport Means
29
Assembly of Pile Driver on the Crawler
31
Adjustment Information
32
Adjusting Track Tension
32
Safety Advice for the Adjustments
32
Adjusting of "PROXIMITY Device" that Stops the Hammer's down Stroke
33
Adjusting the "Laser Device" that Stops the Hammer's down Stroke
35
Information for Use
37
Description of the Controls
37
Safety Advice Concerning Use
37
Dashboard Controls (Base Version)
38
Controls to Run the Machine
39
Operation Controls
40
Pile Driving Procedure
46
Procedure for Use of the Macro Tilt
48
Gripper for Metal Pile Extraction - Instructions for Assembly, Use, and Maintenance
49
Core Borer - Instructions for Assembly, Use, and Maintenance
51
Drilling Machine - Instructions for Assembly, Use, and Maintenance
54
Drill - Instructions for Assembly, Use, and Maintenance
60
Electric Generator - Use and Maintenance Procedures
64
Blade Raiser - Instructions for Assembly, Use, and Maintenance
65
Pointed Bit - Instructions for Assembly, Use, and Maintenance
68
Automatic Verticality System - Instructions for Use
71
Magnets - Instructions for Assembly, Use, and Maintenance
75
Lighting - Instructions for Working at Night or in Poor Visibility Conditions
79
Long Out-Of-Use Periods
80
Re-Commissioning
80
Refuelling
80
Emergency Stop
81
Operational Stop
81
Maintenance Information
82
Safety Advice for Maintenance
82
Lubrication Diagram
84
Checking and Cleaning the Supplementary Air Filter
85
Nut and Bolt Check
85
Hose Check
87
Hydraulic Oil Level Check
88
Cleaning and Lubrication of Hammer Lifting Chain
89
Machine Cleaning
89
Lubricant Comparison Table
90
Nuts and Bolts Tightening Torques Chart
90
Breakdown Information
91
Safety Advice in Case of Faults
91
Information Concerning Replacements
92
Replacing the Discharge Filter Cartridge (Low Pressure)
92
Safety Advice in Case of Replacements
92
Replacing Supplementary Air Filter Cartridges
93
Replacing the Delivery Line Filter Cartridge (High Pressure)
93
Replacing Hosing
94
Replacing the Track Reduction Gear Oil
94
Replacing the Chain
95
Replacing the Stroke Plate
95
A Enclosures
97
Maintenance Register
133
4
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ORTECO HD 1000 Specifications
General
Operating weight
1000 kg
Engine power
129 kW
Fuel Type
Diesel
Max pile length
6 m
Pile diameter
150 mm
Max. Lifting Height
3 m
Max. Lifting Capacity
500 kg
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