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Orwak 9020 User Manual

Orwak 9020
32 pages
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Edition 13.4, From serial no. 151912-
Publ. no 1000073-00
OM 9020, 2021-03
ORWAK
9020
TRANSLATION OF ORIGINAL OPERATING INSTRUCTIONS
ÜBERSETZUNG DER ORIGINAL-BEDIENUNGSANLEITUNG

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Orwak 9020 Specifications

General IconGeneral
BrandOrwak
Model9020
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety

Safety Features

Details the machine's built-in safety mechanisms and protective features.

Machine Overview and Application

Range of Application

Details intended use, materials, and operating environment.

Environment and Fire Safety

Guidance on fire extinguishing and environmental protection.

Recycling and Disposal

Procedures for scrapping and disposing of the machine.

Front of Machine Components

Identifies and illustrates front machine components.

Rear of Machine Components

Identifies and illustrates rear machine components.

Control Panel and Troubleshooting

Control Panel Elements

Explains function of buttons, indicators, and displays on the control panel.

Troubleshooting Guide

Provides guidance on identifying and resolving common operational faults.

Operating Instructions

Mounting the Straps

Detailed steps for correctly securing bales with straps.

Compaction Process

Instructions for loading material and initiating the compaction cycle.

Baling Operation

Bale Removal Procedure

Detailed steps for safely and efficiently removing the compacted bale.

Maintenance and Safety Checks

Weekly Inspection and Maintenance

Routine checks and maintenance tasks for machine safety and performance.

Press Plate Cleaning

Procedure for cleaning the press plate after use.

Oil Level Check

Steps for monitoring the hydraulic oil level.

Chamber Lubrication

Guidance on lubricating the machine's chamber.

Critical Safety Checks

A list of critical safety checks to perform on the machine.

Technical Specifications

General Data

Provides overall weight, chamber, and press unit details.

Dimensional Drawing

Illustrates the machine's dimensions with labels.

Electrical Data

Details electrical requirements for 50Hz and 60Hz operation.

Transport Information

Information and illustrations for transporting the machine.

Hydraulic Data

Lists specifications related to the machine's hydraulic system.

EC Declaration of Conformity

Installation Procedure

Unpacking and Initial Assembly

Steps for unpacking parts and fitting guards and chambers.

Electrical Connection

Instructions for qualified electrician connecting the machine to mains power.

Initial Setup and Checks

Steps for opening covers, connecting components, and performing initial checks.

Installation Procedure (Continued)

Cable Swapping and Support Removal

Instructions for swapping cables and removing internal supports.

Pressure Setting and Apron Installation

Guidance on selecting pressure and fitting the apron.

Final Placement and Testing

Steps for positioning, levelling, connecting, and testing the machine.

Hydraulic Diagram Components

Suction Filter

Filters hydraulic fluid intake.

Electric Motor

Motor driving the hydraulic pump.

Pump

Pressurizes hydraulic fluid.

Check Valve

Allows fluid flow in one direction.

Test Nipple

Port for testing hydraulic pressure.

Directional Valve

Controls hydraulic fluid flow direction.

Relief Valve, Regenerative

Prevents over-pressurization and manages regenerative flow.

Pilot-operated Check Valve

Check valve controlled by pilot signal.

Adapter

Connector for hydraulic lines.

Oil Reservoir

Stores hydraulic fluid.

Breather Filter

Allows air into reservoir while filtering.

Pressure Limiting Valve

Limits maximum system pressure.

Return Filter

Filters returning hydraulic fluid.

Pump Unit

Assembly containing the hydraulic pump.

Electric Check Valve

Electrically operated check valve.

Pilot-operated Check Valve

Check valve controlled by pilot signal.

Pressure Sensor

Measures hydraulic system pressure.

Cylinder

Hydraulic actuator performing pressing action.

Electrical Diagram (Main Power)

Motor Protector

Protects the hydraulic motor from overload.

Power Supply Unit

Provides voltage for control circuits.

Motor Contactors

Switches the hydraulic motor on and off.

Electrical Diagram (Safety Circuits)

Safety Input Circuits

Details inputs related to machine safety features.

Safety Output Circuits

Details outputs related to safety control.

Electrical Diagram (I/O and Aux)

System Inputs

Lists various inputs to the control system.

Analog Inputs

Specifies analog input signals and connections.

System Outputs

Lists various outputs from the control system.

Auxiliary Connections

Shows auxiliary connections like alarm/thermostat signals.

Electrical Diagram (Sensors)

Limit Switches

Sensors indicating machine part positions.

Proximity Sensors

Detects presence or absence of objects.

Rail Sensor Relay

Relay for the rail sensor.

Electrical Diagram (Power Distribution)

Main Power Input

Connection points for main electrical supply.

Motor Connections

Wiring details for the hydraulic motor.

Electrical Diagram (Apron and Brake)

Apron Sensor Connections

Wiring for apron-associated sensors.

Brake Control

Electrical connections for the brake system.

Compaction Solutions Overview

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