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Oshkosh JLG 860SJ - User Manual

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Operation and Safety Manual
ANSI
®
Original Instructions - Keep this manual with the machine at all times.
AS/NZS
MOL70
Models
800S
860SJ
PVC 2107
31219073
July 12, 2021 - Rev A

Table of Contents

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Summary

SAFETY PRECAUTIONS

GENERAL SAFETY GUIDELINES

Outlines necessary precautions for proper and safe machine usage and maintenance.

PRE-OPERATION SAFETY

Covers operator training, knowledge, and essential pre-operation checks.

SAFE MACHINE OPERATION

Details general operating procedures, warnings, and safety practices.

TOWING, LIFTING, AND HAULING SAFETY

Procedures for safely towing, lifting, and hauling the machine.

MAINTENANCE SAFETY PRECAUTIONS

General safety precautions to be observed during machine maintenance.

USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION

PERSONNEL TRAINING AND FAMILIARIZATION

Requirements and content for operator training and familiarization.

MACHINE PREPARATION AND INSPECTION

Covers machine inspections, maintenance requirements, and frequency.

LIMIT SWITCHES AND SENSORS

Explains the function of horizontal and capacity proximity sensors.

OSCILLATING AXLE LOCKOUT TEST

Procedure for performing the oscillating axle lockout system test.

MACHINE CONTROLS AND INDICATORS

CONTROL AND INDICATOR OVERVIEW

Introduction to understanding control functions and indicator panel symbols.

CONTROLS AND INDICATOR SYMBOLS

Explains the meaning of different shaped symbols used in indicator panels.

MACHINE OPERATION

MACHINE DESCRIPTION

Overview of the mobile elevating work platform's purpose and controls.

OPERATING CHARACTERISTICS AND LIMITATIONS

Details machine capacities, stability factors, and operating limits.

ENGINE OPERATION PROCEDURES

Covers engine starting procedures, shutdown, and operational notes.

DIESEL PARTICULATE FILTER (DPF) OPERATION

Explains DPF system, standstill cleaning, and maintenance.

TRAVELING AND DRIVING GUIDELINES

Information on gradeability, sideslope, and driving precautions.

STEERING SYSTEM OPERATION

How to operate the steering controls and select steering modes.

PLATFORM ADJUSTMENT AND ROTATION

Covers platform level adjustment and rotation procedures.

BOOM OPERATION

Procedures for boom swinging, raising, lowering, and telescoping.

FUNCTION SPEED CONTROL

How to adjust the speed of various machine functions.

USB CHARGING PORT LOCATION

Location and purpose of the USB charging port.

MACHINE SAFETY SYSTEM OVERRIDE (MSSO)

Procedure for using the MSSO for emergency platform retrieval.

SKYGUARD SYSTEM OPERATION

Explains the SkyGuard system's function, activation, and indicators.

OSCILLATING AXLE LOCKOUT TEST

Procedure for testing the oscillating axle lockout system.

EMERGENCY TOWING PROCEDURES

Guidelines and warnings for emergency towing procedures.

TOW BAR OPERATION (IF EQUIPPED)

Instructions for using a tow bar for moving the machine.

SHUT DOWN AND PARKING PROCEDURES

Steps for safely shutting down and parking the machine.

LIFTING AND TIE DOWN GUIDELINES

Procedures for lifting and securely tying down the machine for transport.

EMERGENCY PROCEDURES

EMERGENCY SITUATION OVERVIEW

Introduction to emergency situations and steps to take.

INCIDENT NOTIFICATION PROCESS

How and when to notify JLG Industries of an incident.

EMERGENCY MACHINE OPERATION

Procedures when the platform operator is unable to control the machine.

EMERGENCY TOWING GUIDELINES

Information on towing the machine when properly equipped.

MACHINE SAFETY SYSTEM OVERRIDE (MSSO) OPERATION

Procedure for operating the Machine Safety System Override.

ACCESSORIES

FALL ARREST PLATFORM SYSTEM

Details the fall arrest system for platform safety.

PIPE RACKS USAGE

Information on using pipe racks for material storage.

SKYAIR COMPRESSED AIR SYSTEM

Description of the SkyAir accessory for compressed air.

SKYCUTTER METAL CUTTING TOOL

Description of the SkyCutter accessory for metal cutting.

SKYGLAZIER PANEL HANDLING SYSTEM

Description of the SkyGlazier accessory for panel positioning.

SKYPOWER AND GENERATOR SYSTEMS

Overview of SkyPower and generator systems for AC power.

SKYWELDER WELDING SYSTEM

Description of the SkyWelder accessory for welding.

SOFT TOUCH PROXIMITY SYSTEM

Details the Soft Touch system for collision prevention.

SKYSENSE PROXIMITY SYSTEM

Explains the SkySense system for proximity detection.

BOLT-ON EXTERNAL FALL ARREST SYSTEM

Information on the bolt-on external fall arrest system.

NITE BRIGHT PLATFORM LIGHTING

Description of the Nite Bright platform lighting accessory.

PLATFORM WORK LIGHTS ACCESSORY

Description of the Platform Work Lights accessory.

GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE

SECTION INTRODUCTION

Provides additional information for operation and maintenance.

OPERATING SPECIFICATIONS AND PERFORMANCE DATA

Lists key operating specifications and performance data.

SERIAL NUMBER LOCATION

Indicates where to find the machine's serial number plate.

MAINTENANCE AND LUBRICATION SCHEDULE

Details lubrication points, types, and intervals for machine components.

TIRES AND WHEELS INFORMATION

Information on identifying tire damage and replacement procedures.

PROPANE FUEL FILTER REPLACEMENT PROCEDURE

Step-by-step instructions for propane fuel filter removal and installation.

PROPANE FUEL SYSTEM PRESSURE RELIEF

Procedures for relieving propane fuel system pressure before servicing.

CE;UKCA SUPPLEMENTAL INFORMATION

CE/UKCA specific information on sound and vibration levels.

INSPECTION AND REPAIR LOG

INSPECTION AND REPAIR LOG TABLE

A log for recording inspection and repair dates and comments.

Oshkosh JLG 860SJ Specifications

General IconGeneral
Horizontal Reach75 ft
Power SourceDiesel
Gradeability - 4WD45%
Ground Clearance1 ft
Machine Width8 ft 2 in
Machine Height10 ft
Engine Power74 hp
Fuel TypeDiesel
Lift Capacity750 lbs
Platform Capacity - Unrestricted750 lbs
Platform Size36 in x 96 in
Swing360° Continuous

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