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Overhead door RHX NEMA 7 User Manual

Overhead door RHX NEMA 7
56 pages
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03/2016 112495.503159
This Installation Manual provides the information required to install, troubleshoot and
maintain an RHX® NEMA 7/9 Commercial/Industrial Door Operator.
NOT FOR RESIDENTIAL USE
Door Type
HP/Max Door Weight
Sectional
(All Types)
Hoist
(Sidemount,
Centermount,
1/2HP = 1310 lbs.
Chain or Direct Couple)
1HP = 1650 lbs.
Rolling Steel Hoist
3HP = 3696 lbs.
(All Types) (Front of Hood,
Top of Hood, or
Bench Mount)
PROPER APPLICATION
Operator Type
®
NEMA 7/9
HOIST
WITH EXCLUSIVE FEATURES:
CLASSES:
FLAMMABLE GASES
CLASS 1, DIVISION 1, GROUP D, T2C
COMBUSTIBLE DUST
CLASS II, DIVISION 1, GROUP F & G, T2C
FM
APPROVED
TROLLEY
Door Type
HP/Max Door Weight
Sectional
(Standard or
Low Headroom
Track Only)
Trolley
(Standard, Sidemount
or Dual Trolley)
1/2HP = 1310 lbs.
1HP = 1650 lbs.
PROPER APPLICATION
Operator Type
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Overhead door RHX NEMA 7 Specifications

General IconGeneral
BrandOverhead door
ModelRHX NEMA 7
CategoryDoor Opening System
LanguageEnglish

Summary

Section 2: Safety Information and Instructions

Safety Information and Instructions

Provides critical safety information and instructions for operating the door operator.

Section 3: Critical Installation Information

Job Site Issues to Consider/Concerns

Key factors and concerns to evaluate before selecting an operator for a job site.

Entrapment Protection

Requirements and importance of monitored external reversing edges.

Section 4: Installation

Rolling Steel - Front of Hood & Top of Hood Mount

Details weld plate attachment for rolling steel doors mounted on the front or top of the hood.

Rolling Steel - Bench Mount

Provides instructions for bench mounting rolling steel operators.

Rolling Steel - Wall Mount & Sectional Side Mount

Covers wall mounting for rolling steel and side mounting for sectional doors.

Sectional Doors - Direct Couple

Installation steps for sectional doors using a direct couple operator.

Sectional Doors - Center Mount Direct Couple

Installation guide for sectional doors with center mount direct couple operators.

Release Cord and Handwheel Configuration

Instructions for unpacking, configuring release cords, and shifting handwheels.

Clutch and Vent Plug Installation

Covers optional clutch adjustment and vent plug installation procedures.

Trolley Model Installation

General overview and components for trolley operator installation.

Drawbar Assembly

Steps for assembling the drawbar for trolley units, including chain guides.

Drawbar Installation

Final steps for drawbar installation, focusing on header and door bracket attachment.

Attach the Door

Instructions for attaching the drawbar tracks and securing the operator.

Connect the Door

Details on connecting the spring box and door arms to the door.

Trolley Clutch Adjustment and Vent Plug

Instructions for adjusting the clutch and installing the vent plug for trolley operators.

Limit Switch Box Reversal (Hoist Models Only)

Procedures for reversing the limit switch assembly box for hoist models.

Enclosure Mounting

Guidelines for mounting the NEMA 7/9 enclosure to a wall.

Section 5: Wiring

Line Input & Motor Wiring

Details on connecting line voltage and motor power.

Single Phase Motor Wiring

Wiring diagrams for 115 VAC and 208-230 VAC single-phase motors.

Three Phase Motor Wiring

Wiring diagrams for 208-230 VAC and 460 VAC three-phase motors.

Control Wiring

Typical installation diagram for control wiring and intrinsically safe wiring table.

Intrinsically Safe Wiring

General safety precautions and wiring practices for intrinsically safe systems.

Wall Controls Wiring

Placement and wiring instructions for wall control stations.

Interlock Switches

Installation and wiring of optional external interlock switches.

Sensing Edge Switch Installation

Steps for installing and wiring a sensing edge switch.

Limit Switch/Hoist Interlock Wiring

Wiring connections for limit switches and hoist interlocks.

Section 6: Operator Configuration

Operator Configuration Overview

General instructions for initial operator configuration setup.

Setting Close Direction

How to configure the motor rotation direction for closing.

Setting Limit Orientation

Assigning limit switches to proper Open or Close functions.

Setting Limits

Procedures for setting the up and down limits for door travel.

Setting Limit Overrun

Adjusting limit overrun for proper door sealing at the bottom.

Setting Open and Close Modes

Configuring momentary or constant contact for open and close operations.

Control Station Selection

Selecting between 1-button or 3-button control stations.

Max Run Timer (MRT) Settings

Instructions for setting and resetting the Max Run Timer.

Setting Timer to Close Function

Configuring the automatic door closing delay.

Section 7: Operator Status and Indicators

Displaying Cycle Count

How to view the completed open/close cycle count.

MRT and Timer to Close Status Indicators

Explains the status indicators for MRT and Timer to Close functions.

Operator Status Display and Error Codes

Interpreting running and error LEDs, and understanding error code conditions.

Section 8: Service and Maintenance

Maintenance Schedule

Recommended service and maintenance items with their frequencies.

Section 9: Appendix A

Hoist Operator Parts Breakdown

Lists and illustrates parts for 1/2 HP and 1 HP hoist operators.

Hoist Shaft Assembly Parts

Detailed breakdown of components for the hoist shaft assembly.

Trolley Operator Parts Breakdown

Lists and illustrates parts for trolley operators (1/2 and 1 HP).

Trolley Output Shaft Parts Breakdown

Detailed breakdown of components for the trolley output shaft.

Rail and Carriage Parts Breakdown

Components for rail assembly and carriage/door arms.

NEMA 7/9 Enclosure Assembly

Components of the NEMA 7/9 enclosure assembly.

Mounting Kits

Lists available mounting kits for sectional and rolling steel operators.

Commercial Operator Limited Warranty

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