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Pacbrake Powerhalt PH3 - User Manual

Pacbrake Powerhalt PH3
10 pages
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InstallationManual
AIR INTAKE EMERGENCY SHUT-OFF VALVE
AIR INTAKE EMERGENCY SHUT-OFF VALVE
www.powerhalt.com
PH3 AIR INTAKE EMERGENCY SHUT-OFF VALVE
AUTO ELECTRIC WITH AUTO RESET
For LTW20 / 20KW / BV-4LEZ Engines
WITH POWERGUARD SMART OVERSPEED LIMITER
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Summary

Installation Requirements and Recommendations

Clearance, Temperature, and Hose Integrity

Specifies required clearance, max ambient temp, and hose/pipe integrity for proper installation.

Installation Best Practices and Precautions

Covers flame traps, breathers, pipe cutting, bead rolling, and multiple valve synchronization.

Kit Contents and Required Tools

Identification of Kit Components

Lists all parts included in the kit, such as the shut-off valve and controller.

Essential Tools for Installation

Details the necessary tools required for performing the installation procedure.

Step-by-Step Installation Guide

Mounting the Air Intake Shut-Off Valve

Step-by-step guide for installing the PH3 shut-off valve onto the air intake system.

Installing the PowerGuard Controller Unit

Instructions for securely mounting the PowerGuard controller within the control panel.

Additional Installation Procedures

Switch and Magnetic Pick-up Installation

Guidance on installing the membrane switch and connecting the magnetic pick-up sensor.

Wiring Harness Connections

Details on connecting the wiring harness to the controller, valve, and power source.

Controller Features and Functional States

Understanding Switch Functions and LED Indicators

Explanation of the RESET, TRIP, and TEST buttons and their associated LED indicators.

PowerGuard Controller Operational States

Describes the three states of the PowerGuard controller: Pre Set-Up, Normal Operation, and System Error.

Troubleshooting and System Setup

Resolving Common Flash Error Codes

Lists flash error codes and provides steps to resolve valve and controller issues.

Setting the Engine RPM Trip Point

Procedure for setting the engine RPM trip point for automatic shutdown activation.

System Testing and Validation Procedures

Entering and Utilizing Test Mode

How to enter test mode and verify the valve's response to different RPM thresholds.

Post-Installation System Verification Steps

Steps to confirm the system functions correctly after installation, including manual trip test.

Normal Operation and Maintenance Guidelines

Normal Automatic and Manual Valve Operation

Explains how the valve operates automatically during overspeed or via manual override.

Maintenance and Monthly Inspection Requirements

Details valve maintenance requirements and monthly inspection procedures for optimal performance.

Wiring Schematic and Support Information

Understanding the Wiring Schematic Diagram

Diagram illustrating the connections between the PowerGuard, valve, and other components.

Customer Support and Manufacturer Details

Contact information for customer service and details about the manufacturer.

Pacbrake Powerhalt PH3 Specifications

General IconGeneral
Product NamePacbrake Powerhalt PH3
Housing MaterialAluminum
Protection RatingIP67
TypeControl Unit
FeaturesAutomatic and manual control
Voltage Range12V - 24V
Operating Temperature-40°C to +85°C
Weight0.5 kg
Dimensions120mm x 80mm x 40mm