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Pack Mule PC NXG Series User Manual

Pack Mule PC NXG Series
50 pages
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INDUSTRIAL ELECTRIC VEHICLE
PC NXG and PCT NXG Series
April 2017
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Pack Mule PC NXG Series Specifications

General IconGeneral
BrandPack Mule
ModelPC NXG Series
CategoryElectric Vehicles
LanguageEnglish

Summary

Introduction and Registration

Product Information Recording

Section to record vehicle model, serial number, and purchase date.

Vehicle Registration

Instructions for registering the Pack Mule vehicle online.

Support and Assistance

Contact information for assistance with the manual or vehicle.

Driving the Pack Mule NXG

Parking

Procedure for safely parking the vehicle.

Driver Assist on Inclines

Explanation of the incline assist feature.

Vehicle Overview and Controls

Instrument Panel

Overview of controls, meters, and switches.

Safety Information

Training

Details on training responsibilities for vehicle operators.

Operator Qualifications

Criteria for selecting and qualifying vehicle operators.

Safety Guidelines

General safety rules for operating Pack Mule vehicles.

Loading and Unloading

Guidelines for safely loading and unloading cargo.

Maintenance Instructions: Routine and Battery

Routine Maintenance

General procedures for routine vehicle maintenance.

Batteries

Information about the vehicle's standard batteries.

Battery Care Procedures

Battery Care

Tips and procedures for proper battery care and longevity.

Electrolyte Levels

Procedure for monitoring and maintaining electrolyte levels.

Cleaning Batteries

How to clean batteries and terminals.

Battery Replacement

Steps and precautions for replacing batteries.

Connecting the Batteries

Diagram and instructions for connecting batteries.

Vehicle Service Procedures

Lifting the Vehicle

Safe procedures for lifting the vehicle.

Tires and Wheels

Information about tire types and maintenance.

Brakes

Description and adjustment of the vehicle's brakes.

Electrical Components

Onboard Battery Charger

Details about the onboard Delta-Q battery charger.

Troubleshooting Instructions

How to troubleshoot faults based on flashes.

Optional LED Display Information

Optional Single LED Display

Information on the optional single LED display.

Motor System

Motor Controller Maintenance

Information on the Sevcon motor controller and its maintenance.

Programmable Parameters

Customizable performance parameters for the vehicle.

Diagnostics and Troubleshooting

Fault Code Categories

Explanation of the five categories of vehicle faults.

Fault Codes and Troubleshooting Chart

Fault Code Details

Table listing specific fault codes, causes, and clearance.

Appendix A: Industry Standards - Safety Practices

General Safety Practices

Broad safety practices applicable to carrier operation.

Carrier Operation Guidelines

Safe operating practices and conditions for carriers.

Nameplates, Markings, Capacity, and Modifications

Requirements for nameplates, modifications, and capacity.

Appendix A: Industry Standards - Operational Procedures

Battery Charging and Hazardous Locations

Procedures for battery charging and guidelines for hazardous locations.

Operator Qualifications and Training

Qualifications and training for carrier operators.

Appendix A: Industry Standards - Operator Responsibilities

Operator Responsibility

General responsibilities of the carrier operator.

Traveling Safety

Safety rules and practices for traveling with the carrier.

Appendix A: Industry Standards - Maintenance and Loading

Loading Procedures

Guidelines and precautions for loading the carrier.

Operator Care of Carriers

Operator responsibilities for checking and maintaining the carrier.

Maintenance Practices

Procedures for performing maintenance and inspections.

Appendix B: Programming the Safe-T-Lock Switch

Safe-T-Lock Switch Overview

Description of the optional programmable code switch.

Programming Instructions

Detailed instructions for programming the Safe-T-Lock switch.

Appendix C: Specifications

Model Specifications Table

Technical specifications for different Pack Mule models.

Appendix D: Components-Electrical

Electrical Parts List

List of electrical components and their part numbers.

Appendix D: Components-Electrical (cont.)

Additional Electrical Components

List of additional electrical components and part numbers.

Appendix E: Rear End

Rear End Components Diagram

Diagram and parts list for the rear end assembly.

Appendix F: Front Axle

Front Axle Components Diagram

Diagram and parts list for the front axle assembly.

Appendix G: Floor Panel

Floor Panel Components Diagram

Diagram and parts list for the floor panel components.

Appendix H: Transaxle-PC Series

Transaxle Components Diagram

Diagram and parts list for the PC series transaxle.

Appendix I: Transaxle-PCT Series Series

Transaxle Components Diagram

Diagram and parts list for the PCT series transaxle.

Appendix I: Beacon (Optional)

Beacon Components Diagram

Diagram and parts list for the optional beacon.

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