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Palfinger PK 34002-SH P7 User Manual

Palfinger PK 34002-SH P7
260 pages
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Table of Contents

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Palfinger PK 34002-SH P7 Specifications

General IconGeneral
Power Supply24 V DC
Slewing Angle400°
Pump Capacity80-100 L/min
Dead Weight (standard)2, 850 kg
Max Working Radius26.3 m (with extensions)
Oil Flow80-100 L/min

Summary

Notes regarding the operating instructions

Operating instructions

Explanation of the unit's operation and its role as part of the unit.

Validity of operating instructions

Defines the scope and applicability of these operating instructions.

Terms

Defines key terminology used throughout the operating instructions.

Symbols

Explains the meaning of symbols and signaling words used for clarity.

Graphics and pictures

Notes that pictures are symbolic representations for illustration purposes only.

Safety and Health Standards

Safety for individuals

Prioritizes operator and bystander safety, emphasizing correct usage and understanding of instructions.

Use for intended purpose / limits of the device

Specifies allowed operations and warnings against misuse to prevent injury and damage.

Residual risks

Addresses unforeseeable risks and the operator's responsibility for safety awareness.

Government regulations and standards for operating the unit

Stresses the importance of knowing and following national regulations and safety provisions.

Adverse working conditions

Outlines conditions like wind speed and temperature where crane operation is prohibited.

Risk of falling

Warns against climbing on the unit and details safe exceptions for accessing operating stations.

Danger of getting crushed

Highlights crushing hazards and specifies required minimum distances for safety.

Risk of burns

Warns about hot components and potential burns from contact or escaping oil.

Noise emission

Addresses noise levels and recommends protective measures like ear protection.

Dangers caused by exhaust

Warns about exhaust fumes and mandates proper ventilation.

Danger from power lines

Details risks associated with power lines and specifies minimum safe distances.

After maintenance, service and repairs

Emphasizes the necessity of checking safety equipment after any service or repair.

General

CE symbol

Explains the significance of the CE symbol and conformity declaration for unit operation.

Structure of system

Describes system structure, installation, and acceptance procedures.

Modifications to unit

Prohibits unauthorized modifications and removal of protective devices.

Operators

Defines requirements for operators, including training and fitness for the job.

Device and function

Main components

Illustrates and lists the main components of the crane, noting optional parts.

Remote control

Details the wireless remote control system, its components, and safety guidelines.

Type plate with CE symbol

Explains the type plate's role and the CE symbol requirements for control system components.

Variants

Describes different variants of the remote control console based on functions and lever types.

PALcom operating levers

Details the functions of various buttons, levers, and indicators on the PALcom console.

Explanation of the operating labels

Illustrates symbols for crane functions on operating stations and remote controls.

Storage, maintenance and care of the wireless system

Provides instructions for cleaning, maintenance, service, repairs, and disposal of the wireless system.

Labels for North America

Details specific labels used in USA and Canada related to electrocution and boom hazards.

PALcom P7 menu

References other sections for PALcom P7 menu navigation and related systems.

Meaning of the symbols

Explains symbols found on the crane and remote control console.

Hazard warning symbols

Explains hazard warning symbols such as crushing and water jet cleaning.

Overview of labels

Details various labels on the unit and their importance for safety and operation.

Safety equipment

General

Describes PALFINGER's safety systems and warns against unauthorized manipulation.

Emergency cut-off button

Explains the function and operation of the emergency cut-off button.

Paltronic 150 control system

Details the Paltronic 150 electronic system, operating modes, and key switch functions.

PALcom P7

Covers PALcom P7 display menu navigation, including scroll bar and status bar.

Status bar

Explains status bar indicators for signal quality and battery status.

Error bar

Describes error messages and codes, emphasizing their use for service analysis.

Main display area

Details the main display area showing crane configuration, load, and function status.

F2 function menu

Explains the F2 menu for switching general functions like working light and console lighting.

F1 function menu

Details the F1 menu for crane-specific functions like AOS and OLP.

'Stabilization' menu item

Describes the stabilization menu, mode selection, and graphical depiction of status.

Rope winch menu item

Explains how to switch rope winch functions like SRC and RTC on or off.

Set-up menu item

Covers selecting operating modes for cranes with special equipment.

Switching over of the fly-jib to grab / rotator

Details how to switch from fly-jib operation to grab/rotator operation.

Switching over rope winch to counter weight

Explains switching the rope winch to control the counter weight.

Personal fall protection mode

Describes how to activate/deactivate personal fall protection mode.

Information menu item

Explains how to access servicing and status information via the Information menu.

Pop-up graphics

Details pop-up graphics that appear in exceptional situations, including status codes.

Possible pop-up graphics

Illustrates common pop-up graphics for prohibited range, instability, and overloads.

OLP function

Explains the overload protection function and its operation modes.

Return oil utilization EXP /EXS

Describes the hydraulic return oil utilization system and its activation/deactivation.

HPSC stability control

Explains the High Performance Stability Control system for monitoring vehicle stability.

HPSC options LCA (load capacity area)

Details optional LCA systems for calculating crane stability with additional supports.

Transport position monitoring system

Describes mandatory and optional systems for monitoring transport position.

Securing a person to a crane

Provides guidelines for securing persons to the crane, including safety requirements.

Emergency operation after remote control failure

Details procedures for emergency operation when remote control fails.

Emergency control during basket operation

Explains emergency lowering of the basket and folding the crane.

Failure of electric system

Outlines procedures for operating in emergency control mode when electric systems fail.

Ancillary equipment

General

General advice on using suitable accessories and understanding risks.

Slingers, other attachments to lift the load

Focuses on safe use of hooks and shackles, emphasizing suitability and inspection.

Ancillary equipment

Details connection procedures for auxiliary hydraulic equipment using threaded and multiple couplings.

Rope winch

Provides instructions on using the rope winch, including component checks and safety warnings.

Power Link rope winch (foldable winch)

Explains the operation and folding of the Power Link rope winch.

Extend/retract extension booms in winch operation

Details the process and dangers of extending/retracting booms during winch operations.

Rope winch on main boom

Addresses rope deflection angles and potential damage from rubbing.

Assemble the lower load block

Provides instructions for assembling the lower load block and warnings about composite pulleys.

RTC (rope tension control)

Explains the RTC system for maintaining rope tension during crane movements.

Grab

Discusses special load lugs and proper usage of grabs for bulk materials.

Mechanical extension booms

Details safe operation and load capacity of mechanical extension booms.

Overload protection system for manual boom extensions

Explains the overload protection system for manual boom extensions.

AOS system

Describes the Active Oscillation Suppression system for damping boom and load oscillations.

Additional crane equipment

Lists additional equipment like fly jib, workman basket, and SRC control.

Preparing for crane operation

Watch out for faults before and during operation

Emphasizes continuous monitoring for damage and malfunctions to prevent accidents.

Preparing for remote operation

Covers daily checks of the wireless remote control system and battery handling.

Cable operation

Explains cable operation as an emergency backup and for signal-restricted areas.

Working range

Details dangers in the working range and requirements for safe operation.

Starting the crane

Provides steps for starting the crane, including parking, brakes, and PTO engagement.

Supporting the vehicle

Stresses the importance of proper vehicle support to prevent tipping.

Ground condition

Advises on checking ground stability and permissible ground pressure for safe support.

Operating station support

Guides on choosing an operating station for clear visibility of support movements.

Stabilizing in general

Explains the process of extending/retracting stabilizers and safety distances.

Stabilizing sequence

Details the correct sequence for stabilizing the vehicle to ensure safe operation.

Unfolding the crane

Provides prerequisites and steps for safely unfolding the crane.

Crane operation

Load limits

Warns against exceeding load capacities to prevent vehicle instability and component failure.

Working position of the crane

Explains how working position affects component wear and crane life, emphasizing optimal positioning.

Loads

Covers pre-loading checks, load handling instructions, and securing the load.

Working with loads

Provides safety guidelines for working with loads, including spotter use and stabilizer adjustments.

Attaching / detaching loads

Details safe procedures for attaching and detaching loads, with operator and assistant roles.

Lifting/moving loads

Warns about potential damage if loads contact the boom system and emphasizes safe distances.

Landing the load

Provides guidelines for safe load landing areas and slow descent procedures.

Loading of the rope

Explains how load angle affects rope strain and wear.

SRC Synchronised rope control

Describes the SRC system for synchronizing rope movements and ensuring stable distances.

Operation

Covers pulley head assembly/disassembly, activating/deactivating SRC, and control characteristics.

Securing a person to a crane

Outlines organizational requirements and equipment needed for securing persons to the crane.

Operation of AOS system

Details the Active Oscillation Suppression system for damping boom and load oscillations.

Ending operation

Folding the crane into transport position

Provides prerequisites and steps for safely folding the crane into transport position.

Retracting the stabilizers

Details procedures for retracting stabilizers, emphasizing safety and proper sequence.

Before driving

Lists pre-drive checks for crane security, stabilizer retraction, and vehicle width compliance.

Maintenance

General

Highlights the importance of maintenance and compliance with guidelines for warranty.

Operating hours counter

Explains the operating hours counter's role in tracking service intervals.

Maintenance

Outlines the correct order of maintenance tasks and procedures for downtimes.

Cleaning

Provides guidelines for cleaning the unit, emphasizing environmental safety and proper procedures.

Visual inspection

Details the process of visually inspecting crane components for damage and wear.

Rope winch components

Covers checks for rope winch components like pulleys and load blocks.

Visual inspection of rope

Describes how to inspect the rope for damage, wear, and proper discarding criteria.

Labels

Ensures legibility and completeness of labels, and checks load lifting gear and safety devices.

Machine lubrication

Details lubricant specifications, application points, and warnings about improper lubrication.

Paint repair

Advises on immediate repair of paint damage to prevent corrosion.

Service

General

Emphasizes that service must be performed by PALFINGER partners following training.

Check of threaded fasteners

Details torque specifications for bolts and warns against loose or over-tightened connections.

Service symbols

Explains symbols used for different service activities like checks and changes.

Initial servicing after 50 operating hours

Outlines initial servicing tasks to be performed after 50 operating hours.

Initial servicing after one year

Specifies initial servicing tasks to be performed after one year.

After every 1000 operating hours or once every year

Lists service tasks required after 1000 operating hours or annually.

After every 3000 working hours or once every three years

Details service tasks required after 3000 working hours or every three years.

Every 6 years

Specifies service tasks to be performed every six years, such as hydraulic hose checks.

Hook and shackle

Provides guidelines for inspecting hooks and shackles, warning about damage and wear.

Slewing ring bolts - initial servicing, annual service, 1000 hours service

Details the procedure for checking and tightening slewing ring bolts at specified intervals.

Gear oil

Specifies the type of gear oil and replacement intervals.

Check of control equipment

Emphasizes checking all safety equipment during servicing.

Protective hoses

Advises checking and replacing protective hoses and covers.

Repairs

States that repairs must be done by a PALFINGER partner and recorded.

Lowering rate

Specifies the maximum permissible lowering rate for the crane.

Decommissioning and disposal

Decommissioning and disposal guidelines

Provides guidance on proper unit disassembly and disposal of parts and consumables.

Technical description

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