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Palfinger PK9001-EH User Manual

Palfinger PK9001-EH
184 pages
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Table of Contents

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Palfinger PK9001-EH Specifications

General IconGeneral
TypeKnuckle Boom Crane
Hydraulic System Pressure330 bar
Slew Angle400°
InstallationTruck Mounted
Standard FeaturesOverload protection
Power SourceHydraulic (vehicle PTO or independent power pack)

Summary

Notes regarding the operating instructions

Operating instructions

Explains the purpose and use of the manual.

Validity of operating instructions

Specifies the scope and applicability of the manual.

Terms

Defines key terminology used in the manual.

Symbols

Explains the meaning of symbols and signal words used.

Graphics and pictures

Notes on the use of illustrations and diagrams in the manual.

Safety and Health Standards

Safety for individuals

General safety principles for operators and persons.

Foreseeable misuse of the device

Identifies potential misuse and associated severe risks.

Residual risks

Discusses inherent risks not covered by instructions.

Government regulations and standards for operating the unit

Emphasizes compliance with national laws and standards.

Adverse working conditions

Outlines conditions like wind speed that prohibit crane operation.

Risk of falling

Details dangers and precautions related to climbing the unit.

Danger of getting crushed

Explains minimum safety distances to prevent crushing hazards.

Risk of burns

Warns about hot components and potential burns from contact.

Noise emission

Addresses noise levels and required hearing protection.

Dangers caused by exhaust

Highlights risks associated with vehicle exhaust fumes.

Danger from power lines

Details severe risks and safety distances for overhead power lines.

After maintenance, service and repairs

Stresses the importance of checking safety equipment after work.

General

CE symbol

Explains the meaning and requirement of the CE marking.

Structure of system

Details how the system is installed and delivered.

Modifications to unit

Prohibits unauthorized modifications and removal of safety devices.

Operators

Outlines requirements and training for crane operators.

Device and function

Main components

Identifies and illustrates the primary parts of the crane.

Function labels

Explains the meaning and usage of various control panel labels.

Switches / buttons

Describes the function of different switches and buttons on the crane.

Hazard warning symbols

Explains safety symbols indicating specific hazards.

Overview of labels

Provides a comprehensive guide to all labels on the unit.

Crane control systems

General

Introduces the safety systems designed for safe crane operation.

Emergency cut-off button

Explains the function and usage of the emergency stop button.

Capacity indicator

Describes the load status display and its color-coded ranges.

Paltronic 50 Control System

Details the electronic control system and its display functions.

Stability control (ISC - S)

Explains the integrated stability control system for safe operation.

HPSC stability control

Details the High Performance Stability Control system and its benefits.

HPSC-L stability control

Describes the simplified version of HPSC for monitoring stability.

High stand slewing limiter IS

Explains systems that limit slewing range in high stand positions.

Geometry monitoring

Covers systems monitoring boom angles and preventing dangerous positions.

Steep position monitoring

Details systems that monitor and restrict operation in steep boom positions.

Steep position monitoring system up to 5+ extension + fly jib

Specific monitoring for cranes with multiple extensions and fly jib.

OSK overload protection system

Explains the overload protection system for hydraulic overload.

Transport position monitoring system

Details systems ensuring safe transport configuration.

Emergency operation after remote control failure

Procedures for operating the crane when remote control fails.

Failure of electric system

Steps to take in case of electric or electronic system failures.

Ancillary equipment

General

Guidelines for using suitable accessories and load lifting gear.

Slingers, other attachments to lift the load

Focuses on safe usage of hooks and shackles for lifting.

Ancillary equipment

Explains connection procedures for hydraulic auxiliary equipment.

Rope winch

Details safe usage and inspection procedures for the rope winch.

Grab

Covers safe operation and limitations for using grabs.

Mechanical extension booms

Addresses safe operation and load capacity of extension booms.

Overload protection system for manual boom extensions

Explains the overload system for manual boom extensions.

Additional crane equipment

Covers remote control, high stand/top seat, and their safety aspects.

Preparing for crane operation

Use for intended purpose / limits of the device

Defines allowed uses and restrictions to prevent damage and injury.

Watch out for faults before and during operation

Lists critical checks to ensure safe operation and prevent accidents.

Working range

Highlights dangers within the crane's working area and need for clear visibility.

Starting the crane

Outlines steps for safely starting the crane and operating in cold conditions.

Supporting the vehicle

Emphasizes correct vehicle support to prevent tipping and ensure stability.

Stabilizer outriggers

Details manual and hydraulic extension procedures for stabilizer beams.

Stabilizer cylinder

Explains procedures for extending and positioning stabilizer cylinders.

Vehicle inclination

Specifies limits for vehicle inclination to ensure safe operation.

Unfolding the crane

Provides a step-by-step guide for safely unfolding the crane.

Daily function check of control systems

Describes essential checks for emergency stop and overload protection.

Crane operation

Load limits

Warns against exceeding load capacities to prevent component failure and injury.

Working position of the crane

Discusses how working position affects wear and performance.

Loads

Guidelines for determining load weight and ensuring secure lifting.

Working with loads

Covers planning, safety, and procedures for safe load handling.

Ending operation

Folding the crane into transport position

Step-by-step instructions for folding the crane for transport.

Retracting the stabilizers

Details the correct procedure for retracting stabilizers safely.

Before driving

Outlines crucial checks before driving to ensure safe transport.

Maintenance

General

Emphasizes importance of maintenance and using genuine parts.

Operating hours counter

Explains how to read and use the operating hours counter.

Maintenance

Outlines general maintenance tasks and their recommended order.

Cleaning

Provides instructions for safe and effective cleaning of the unit.

Visual inspection

Details essential checks for components, hardware, and systems.

Machine lubrication

Specifies lubricant types and lubrication procedures for the unit.

Hydraulic oil change, filter change

Details procedures and intervals for hydraulic oil and filter replacement.

Paint repair

Guidelines for repairing paint damage to prevent corrosion.

Service

General

Highlights the necessity of using PALFINGER service partners for all work.

Threaded fasteners

Provides torque specifications for various bolts and nuts.

Initial servicing after 50 operating hours

Lists initial service tasks to be performed after 50 operating hours.

After every 1000 operating hours or once every year

Specifies service tasks for 1000 hours or annual intervals.

Every 6 years

Lists service tasks required every six years.

Hook and shackle

Details inspection procedures and criteria for hooks and shackles.

Check of control equipment

Emphasizes checking safety equipment during servicing.

Protective hoses

Notes checking and replacing protective hoses and covers.

Repairs

States that damages must be repaired by PALFINGER partners.

Lowering rate

Specifies the maximum permissible lowering rate for the crane.

Decommissioning and disposal

Decommissioning and disposal guidelines

Provides instructions for safe disassembly and environmentally friendly disposal.

Technical description

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