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Panasonic CS-KE18NB4UW User Manual

Panasonic CS-KE18NB4UW
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TECHNICAL & SERVICE MANUAL
CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1
CS-KE18NB4UW & CZ-18BT1U + CU-KE18NKU
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Indoor Unit
Outdoor Model No. Product Code No.
1 852 361 17
1 852 361 20
Outdoor Unit
CS-KE12NB41 (Body) & CZ-18BT1U (Panel)
CS-KE18NB4UW (Body) & CZ-18BT1U (Panel)
Remote Controller
Wired Remote Controller
(Option)
CU-KE12NK1
CU-KE18NKU
REFERENCE NO. SM700880
Indoor Model No.
Body (Panel)
Product Code No.
Body (Panel)
1 852 361 05 (1 852 361 15)
1 852 361 07 (1 852 361 15)
Body
Panel
CS-KE12NB41 (CZ-18BT1U)
CS-KE18NB4UW (CZ-18BT1U)
CU-KE12NK1
CU-KE18NKU

Table of Contents

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Panasonic CS-KE18NB4UW Specifications

General IconGeneral
BrandPanasonic
ModelCS-KE18NB4UW
CategoryAir Conditioner
LanguageEnglish

Summary

TECHNICAL & SERVICE MANUAL

DC INVERTER SPLIT SYSTEM AIR CONDITIONER

Details the technical specifications and components of DC Inverter Split System Air Conditioners.

SAFETY PRECAUTIONS

Symbol Indication

Explains the meaning of symbols used for safety precautions in the manual.

1. OPERATING RANGE

Cooling

Specifies the operating temperature range for cooling mode.

Heating

Specifies the operating temperature range for heating mode.

2. SPECIFICATIONS

2-1. Unit Specifications

Details the electrical and feature specifications for the indoor and outdoor units.

Dimensions & Weight (Indoor Unit)

Individual Unit

Provides dimensions and weight for the indoor unit's body and panel.

Dimensions & Weight (Outdoor Unit)

Outdoor Unit

Provides dimensions and weight for the outdoor unit.

2-1-2. Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU

Cooling

Details cooling specifications for the specified indoor/outdoor unit combination.

Heating

Details heating specifications for the specified indoor/outdoor unit combination.

Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU

Dimensions & Weight (Indoor Unit)

Provides dimensions and weight for the indoor unit's body, panel, and combined unit.

Dimensions & Weight (Outdoor Unit)

Provides dimensions and weight for the outdoor unit.

2-1-3. Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU

Cooling

Details cooling specifications for the specified indoor/outdoor unit combination at 208V.

Heating

Details heating specifications for the specified indoor/outdoor unit combination at 208V.

2-2. Major Component Specifications

2-2-1. Indoor Unit

Lists major component specifications for the indoor unit, including PCB, fan motor, and drain pump.

Indoor Unit (Body) CS-KE18NB4UW

Indoor Unit (Panel) CZ-18BT1U

Details specifications for major components of the indoor unit's body and panel.

2-2-2. Outdoor Unit

Control PCB

Provides specifications for the outdoor unit's control PCB.

Compressor

Details specifications for the outdoor unit's compressor.

Outdoor Unit CU-KE18NKU

Control PCB

Details specifications for the outdoor unit's control PCB.

Compressor

Provides specifications for the outdoor unit's compressor.

2-3. Other Component Specifications

Indoor air temp sensor

Shows resistance vs. temperature data for the indoor air temperature sensor.

Indoor heat exchanger sensor

Provides resistance vs. temperature data for the indoor heat exchanger sensor.

3. DIMENSIONAL DATA

Indoor Unit CS-KE12NB41 & CZ-18BT1U

Illustrates dimensional data and connection points for the indoor unit.

Outdoor Unit CU-KE12NK1

Unit : inch (mm)

Provides dimensional data for the outdoor unit in inches and millimeters.

Outdoor Unit CU-KE18NKU

Unit : inch (mm)

Details the dimensions of the outdoor unit in inches and millimeters.

4. REFRIGERANT FLOW DIAGRAM

4-1. Refrigerant Flow Diagram

Illustrates the refrigerant flow path for cooling and heating cycles.

5. PERFORMANCE DATA

5-1. Temperature Charts

Presents cooling performance charts based on temperature and fan speed.

Indoor Unit CS-KE12NB41 & CZ-18BT1U Outdoor Unit CU-KE12NK1

Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 115V)

Shows heating performance data including pressure and current charts.

Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU

Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 230V)

Presents cooling performance charts for the specified unit at 230V.

Indoor Unit CS-KE18NB4UW & CZ-18BT1U Outdoor Unit CU-KE18NKU

Heating Characteristics (RH : 85%, Indoor fan speed : High fan) (60Hz, 230V)

Details heating performance charts for the specified unit at 230V.

5-2. Cooling Capacity

TC : Total Cooling Capacity (BTU/h)

Table showing total cooling capacity at various indoor/outdoor conditions.

Indoor Unit : CS-KE18NB4UW & CZ-18BT1U Outdoor Unit : CU-KE18NKU

Cooling Capacity

Presents cooling capacity data for the specified unit combination.

5-3. Cooling Capacity (Low Ambient)

TC : Total Cooling Capacity (BTU/h)

Table detailing total cooling capacity under low ambient conditions.

Indoor Unit : CS-KE18NB4UW & CZ-18BT1U Outdoor Unit : CU-KE18NKU

Cooling Capacity (Low Ambient)

Provides cooling capacity data for low ambient conditions.

5-4. Heating Capacity

TH : Total Heating Capacity (BTU/h)

Table shows total heating capacity at various indoor/outdoor conditions.

Indoor Unit : CS-KE18NB4UW & CZ-18BT1U Outdoor Unit : CU-KE18NKU

Heating Capacity

Details heating capacity for the specified unit combination.

6. ELECTRICAL DATA

6-1. Electrical Characteristics

Lists electrical characteristics for cooling and heating operation.

Indoor Unit CZ-KE18NB4U & CZ-18BT1U Outdoor Unit CU-KE18NKU

(1) Voltage:230V

Electrical performance data for 230V operation (cooling and heating).

(2) Voltage:208V

Electrical performance data for 208V operation (cooling and heating).

6-2. Electric Wiring Diagrams

Indoor Unit CS-KE12NB41 & CZ-18BT1U

Provides the electric wiring diagram for the indoor unit.

Outdoor Unit CU-KE12NK1

WIRING SYSTEM DIAGRAM

Shows the wiring diagram for the outdoor unit CU-KE12NK1.

Outdoor Unit CU-KE18NKU

WIRING SYSTEM DIAGRAM

Illustrates the wiring diagram for the outdoor unit CU-KE18NKU.

7. MAINTENANCE

7-1. Address Setting of the Remote Controller

Explains how to set the address for multiple remote controllers.

7-2. Disconnecting and Connecting Positive Connector for Outdoor Unit

How to Disconnect

Provides instructions on how to safely disconnect positive connectors.

How to Connect

Details the procedure for connecting positive connectors.

7-3. Disassembly Procedure

7-3-1. Remove the air intake grill.

Step-by-step guide to removing the air intake grill of the indoor unit.

7-3-2. Disconnect the connectors in the control box.

Instructions for disconnecting electrical connectors within the control box.

7-3-3. Remove the ceiling panel.

7-3-4. Remove the indoor air temperature sensor.

7-3-5. Remove the power box and control box.

7-3-6. Remove the main body lower section.

7-3-7. Remove the heat exchanger sensor.

7-3-8. Remove the drain pump and float switch.

7-3-9. Remove the turbo fan and fan motor.

7-3-10. Remove the heat exchanger.

8. FUNCTIONS

8-1. Operation Functions

Describes operational modes including Emergency, Auto, Sensor Dry, and PAM control.

HIGH POWER

Lamp colors

Details the color indicators for various operation modes and lamps.

NIGHT SETBACK

COOL and DRY modes

Explains the automatic temperature adjustment for sleep comfort in cooling/dry modes.

HEAT mode

Describes automatic temperature adjustment for sleep comfort in heating mode.

8-2. Protective Functions

Overload prevention during heating

Explains how indoor heat exchanger temperature controls compressor load.

Freeze prevention

Describes how the unit detects and prevents freezing during cooling/dry operation.

Compressor discharge temperature control

Details how operation frequency is controlled to manage compressor discharge temperature.

Defrost detection and release

Defrosting Sequence

Outlines the sequence of operations during defrosting mode.

Frost sensing

Explains the conditions that trigger defrost detection.

Reverse-cycle defrosting operation

Describes the operation during reverse-cycle defrosting.

CT (Peak current cut-off control)

9. TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)

9-1. Precautions before Performing Inspection or Repair

Safety precautions and important notes before starting inspection or repair.

9-2. Method of Self-Diagnostics

Step-by-step guide to perform self-diagnostics using the remote controller.

(1) Self-diagnostics Lamps

INDICATION ON INDOOR UNIT

Table showing indoor unit indications and corresponding diagnosis codes/malfunctions.

(2) If the self-diagnostics function fails to operate

9-3. Checking the Indoor and Outdoor Units

(1) Checking the indoor unit

Steps to check the indoor unit's operation and voltage.

(2) Checking the outdoor unit

Steps to check the outdoor unit's operation and voltage.

(3) Serial Communication Error Identification Procedure

(3-1) Condition: E01

Procedure for identifying serial communication errors in Condition E01.

Condition: E12

Defect in the outdoor unit P.C. board.

Diagnosing a defect in the outdoor unit's PC board.

Condition: E01

Defect in the indoor unit P.C. board

Diagnosing a defect in the indoor unit's PC board.

(3-2) Condition: E12

Defect in the indoor unit P.C. board

Troubleshooting steps for a defect in the indoor unit's PC board.

Defect in the outdoor unit P.C. board

Troubleshooting steps for a defect in the outdoor unit's PC board.

9-4. Trouble Diagnosis of Fan Motor

9-4-1. Indoor Fan Motor

Diagnosing trouble with the indoor fan motor, including symptoms and measurements.

9-4-2. Outdoor Fan Motor

(Diagnostic procedure)

Procedure to diagnose issues with the outdoor fan motor.

(Diagnostic results)

Interpreting diagnostic results for the outdoor fan motor.

9-5. Noise Malfunction and Electromagnetic Interference

(1) Noise malfunction

Describes noise issues and their causes and corrections.

(2) Electromagnetic interference

Explains electromagnetic interference and its mitigation methods.

10. CHECKING ELECTRICAL COMPONENTS

10-1. Measurement of Insulation Resistance

Procedure for measuring insulation resistance of electrical parts.

10-2. Checking Continuity of Fuse on PCB Ass'y

11. REFRIGERANT R410A:

SPECIAL PRECAUTIONS WHEN SERVICING UNIT

Highlights special precautions for servicing units with R410A refrigerant.

11-1. Characteristics of New Refrigerant R410A

Details the characteristics of the new R410A refrigerant.

11-2. Checklist before Servicing

Size of flare

Specifies flare sizes for R410A and conventional tools.

Tubing precautions

Provides precautions for handling R410A tubing to prevent dust and moisture.

11-3. Tools Specifically for R410A

Tools specifically for R410A

Lists specialized tools required for R410A servicing.

Tools which can be commonly used for R22, R407C, and R410A

Lists tools compatible with multiple refrigerants.

11-5. In Case of Compressor Malfunction

11-5-1. Procedure for Replacing Compressor

Step-by-step procedure for replacing the compressor.

(5) Recharging

Configuration and characteristics of cylinders

Illustrates cylinder configurations and characteristics for refrigerant charging.

11-6. In Case Refrigerant is Leaking

(1) Detecting Leaks

Procedure for detecting refrigerant leaks.

(2) Recovering refrigerant

Instructions for recovering refrigerant safely.

11-7. Charging Additional Refrigerant

11-7-1. When Tubes are Extended

Guidance on charging additional refrigerant when tubes are extended.

11-8. Retro-Fitting Existing Systems

11-8-1. Use of Existing Units

Caution against using R410A with older R22 units.

11-8-2. Use of Existing Tubing

Advice on using new tubing when replacing R22 units with R410A.

APPENDIX A Operating Instructions

CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1

Operating instructions for specific Panasonic air conditioner models.

Operating Instructions

Split System Air Conditioner

General operating instructions for split system air conditioners.

FEATURES

Microprocessor Controlled Operation

Describes features facilitating automatic operation via remote controller.

Automatic Switching between Cooling and Heating

Explains automatic switching between cooling and heating modes.

SAFETY PRECAUTIONS

When Wiring

Critical safety instructions related to electrical wiring.

When Transporting

Safety guidelines for safely picking up and moving the units.

NAMES OF PARTS

INDOOR UNIT

Identifies parts of the indoor unit.

OUTDOOR UNIT

Identifies parts of the outdoor unit.

REMOTE CONTROLLER (DISPLAY)

Symbols

Explains the various symbols displayed on the remote controller.

REMOTE CONTROLLER

FAN SPEED selector button

Describes how to use the fan speed selector button.

FLAP button

Explains how to adjust the flap for airflow direction.

Sensor

ON/OFF operation button

Details the function of the ON/OFF operation button.

Temperature setting buttons (TEMP.)

Instructions for adjusting temperature settings using the remote.

USING THE REMOTE CONTROLLER

HOW TO INSTALL BATTERIES

Instructions for installing batteries in the remote controller.

REMOTE CONTROLLER INSTALLATION POSITION

Guidelines for selecting an optimal location for the remote controller.

OPERATION WITH THE REMOTE CONTROLLER

1. Automatic Operation

Explains automatic operation based on room temperature and settings.

2. Manual Operation

Details how to perform manual operation of the air conditioner.

3. Adjusting the Fan Speed

A. Automatic fan speed

How to set automatic fan speed based on room temperature.

B. Manual fan speed

Instructions for manually adjusting the fan speed.

5. Night Setback Mode

A. In Cooling and DRY Mode: ( and )

Night Setback operation in Cooling and DRY modes.

B. In Heating Mode: ( )

Night Setback operation in Heating mode.

SPECIAL REMARKS

Power failure during operation

Describes behavior during and after a power failure.

Remote Controller

Information on remote controller signals and display malfunctions.

2. How to set the OFF time

Operation

Steps to set the OFF timer for the air conditioner.

3. How to set the ON time

Operation

Steps to set the ON timer for the air conditioner.

USING THE 1-HOUR OFF TIMER

1. 1-Hour OFF Timer

Details the function and procedure for the 1-Hour OFF Timer.

ADJUSTING THE AIRFLOW DIRECTION

A. Sweep function

How to use the sweep function for airflow direction.

B. Setting the airflow manually

Instructions for manually setting the airflow direction.

OPERATION WITHOUT THE REMOTE CONTROLLER

When the air conditioner is not running

How to operate the unit using the main unit button when the remote is unavailable.

CARE AND CLEANING

Ceiling panel (Indoor Unit)

Instructions for cleaning the indoor unit's ceiling panel.

Air filter

How to remove the filter

Step-by-step guide on how to remove the air filter for cleaning.

How to remove the air intake grille

Care: After a prolonged idle period

Maintenance steps for the unit after a prolonged idle period.

TROUBLESHOOTING (BEFORE CALLING FOR SERVICE)

Trouble

Common troubleshooting issues and their possible causes and remedies.

OPERATING RANGE

COOLING

Specifies the operational temperature ranges for cooling.

HEATING

Specifies the operational temperature ranges for heating.

SPECIFICATIONS

• For Single use

Lists specifications for single-use configurations of indoor and outdoor units.

SPECIFICATIONS (CONTINUED)

• For Multiple use

Details specifications for multiple-use configurations of indoor and outdoor units.

APPENDIX B INSTALLATION INSTRUCTIONS

CS-KE12NB41 & CZ-18BT1U + CU-KE12NK1

Installation instructions for specific Panasonic air conditioner model combinations.

INSTALLATION INSTRUCTIONS

IMPORTANT! Please Read Before Starting

Crucial information and safety warnings to read before commencing installation.

1. GENERAL

General information, including tools and accessories required for installation.

IMPORTANT! Please Read Before Starting

When Transporting

Safety guidelines for safely picking up and moving the units.

When Installing…

Site selection criteria and precautions during installation.

SPECIAL PRECAUTIONS

When Wiring

Critical safety instructions related to electrical wiring.

When Servicing

Others

Additional safety precautions for servicing and handling refrigerant.

1. General

1-1. Tools Required for Installation (not supplied)

Lists tools that are not supplied but are required for installation.

1-2. Accessories Supplied with Unit

Details the accessories that are included with the air conditioning unit.

2. Installation Site Selection

2-1. Indoor Unit

Guidelines for selecting an appropriate installation location for the indoor unit.

2-2. Outdoor Unit

AVOID:

Locations to avoid for outdoor unit installation due to heat or humidity.

DO:

Recommended practices for outdoor unit installation locations.

3. How to Install the Indoor Unit

3-1. Preparation for Suspending

Steps for preparing the ceiling for suspending the indoor unit.

3-2. Suspending the Indoor Unit

Instructions on how to securely suspend the indoor unit.

3-4. Installing the Drain Piping

3-5. Checking the Drainage

3-6. How to Install the Ceiling Panel

Checking the unit position

Ensures correct positioning of the indoor unit relative to the ceiling.

3-6-1. Before Installing the Ceiling Panel

Steps to perform before installing the ceiling panel.

(2) Removing the corner cover and indicator cover

3-6-2. Installing the Ceiling Panel

3-6-3. Wiring the Ceiling Panel and the Indicator

3-6-4. How to Attach the Corner Cover and Air-Intake Grille

A. Attaching the corner cover

Steps for attaching the corner cover to the ceiling panel.

B. Attaching the air-intake grille

Instructions for attaching the air-intake grille.

3-6-5. Checking After Installation

3-6-6. When Removing the Ceiling Panel for Servicing

3-6-7. Adjusting the Auto Flap

3-7. Wiring Instructions

General precautions on wiring

General guidelines and precautions for electrical wiring.

3-8. Recommended Wire Length and Diameter

Recommendations for wire length and diameter based on local codes.

3-9. Wiring Instructions for Inter-unit Connections

How to connect wiring to the terminal

Instructions on how to connect wiring to terminals for indoor and outdoor units.

a) For Indoor Unit

Specific steps for connecting wiring to the indoor unit terminals.

b) For Outdoor Unit

Specific steps for connecting wiring to the outdoor unit terminals.

For stranded wiring

4. How to Install the Outdoor Unit

4-1. Wiring Instructions for the Outdoor Unit

Details wiring procedures for the outdoor unit installation.

5. Refrigerant Tubing

5-1. Use of the Flaring Method

Explains the flaring method for connecting refrigerant tubes.

5-2. Flaring Procedure with a Flare Tool

Step-by-step guide for performing the flaring procedure.

5-4. Connecting Tubing between Indoor and Outdoor Units

5-5. Insulation of Refrigerant Tubing

5-6. Taping the Tubes

6. Air Purging

Air Purging with a Vacuum Pump (for Test Run)

Procedure for air purging using a vacuum pump.

How to Test Run the Air Conditioner

(1) Set the remote controller in Test Run mode. (Fig. 29)

Steps to set the remote controller to Test Run mode.

Basic Functions of the Service Valves

The basic functions of the service valves are given in Table 7 below.

Explains the basic functions of the service valves in different modes.

Pump Down

Pump Down Procedure

Procedure for collecting refrigerant gas into the outdoor unit.

7. Remote Controller Installation Position

7-1. Mounting on a Wall

Instructions for mounting the remote controller on a wall.

8. Address Switch

8-1. Address Setting of the Remote Controller

Procedure for setting the address for multiple remote controllers.

APPENDIX C Operating Instructions

CZ-RD515U

Operating instructions for the CZ-RD515U wired remote controller.

Operating Instructions

Wired Remote Controller

Instructions for operating the wired remote controller.

FEATURES

Microprocessor Controlled Operation

Describes features facilitating automatic operation via remote controller.

Automatic Switching between Cooling and Heating

Explains automatic switching between cooling and heating modes.

SAFETY PRECAUTIONS

When Wiring

Critical safety instructions related to electrical wiring.

When Transporting

Safety guidelines for safely picking up and moving the units.

REMOTE CONTROLLER

Display

Explains the information displayed on the remote controller.

FAN SPEED selector button

Describes how to use the fan speed selector button.

Sensor

ON/OFF operation button

Details the function of the ON/OFF operation button.

1 HR. TIMER button (1-HOUR OFF TIMER)

Explains the function and operation of the 1-Hour OFF Timer.

REMOTE CONTROLLER (DISPLAY)

Symbols

Explains the various symbols displayed on the remote controller.

OPERATION WITH THE REMOTE CONTROLLER

1. Automatic Operation

Explains automatic operation based on room temperature and settings.

2. Manual Operation

Details how to perform manual operation of the air conditioner.

3. Adjusting the Fan Speed

A. Automatic fan speed

How to set automatic fan speed based on room temperature.

B. Manual fan speed

Instructions for manually adjusting the fan speed.

5. Night Setback Mode

A. In Cooling and DRY Mode: ( and )

Night Setback operation in Cooling and DRY modes.

B. In Heating Mode: ( )

Night Setback operation in Heating mode.

SETTING THE TIMER

1. How to set the present time

Procedure to set the current time on the remote controller.

2. How to set the OFF time

Steps to set the OFF timer for the air conditioner.

USING THE 1-HOUR OFF TIMER

1. 1-Hour OFF Timer

Details the function and procedure for the 1-Hour OFF Timer.

ADJUSTING THE AIRFLOW DIRECTION

A. Sweep function

How to use the sweep function for airflow direction.

B. Setting the airflow manually

Instructions for manually setting the airflow direction.

APPENDIX D INSTALLATION INSTRUCTIONS

CZ-RD515U

Installation instructions specifically for the CZ-RD515U remote controller.

INSTALLATION INSTRUCTIONS

IMPORTANT

Crucial information regarding installation of the wired remote controller.

Switching the room temperature sensor

How to switch between remote and indoor unit sensors.

A. Installing with in-wall junction box

B. Installing directly onto the wall

How to wire the remote controller

How to Test Run the Air Conditioner

(1) Set the remote controller in Test Run mode. (Fig. 29)

Steps to set the remote controller to Test Run mode.

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