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Panasonic Toughbook CF-30CTQAZBM User Manual

Panasonic Toughbook CF-30CTQAZBM
66 pages
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ORDER NO. CPD0612204A1
Notebook Computer
Model No. CF-30CTQAZBM
© 2006 Matsushita Electric Industrial Co., Ltd. All rights reserved.
Unauthorized copying and distribution is a violation of law.
This is the Service Manual for
the following areas.
M …for U.S.A. and Canada
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Panasonic Toughbook CF-30CTQAZBM Specifications

General IconGeneral
Operating SystemWindows XP Professional
GraphicsIntel GMA X3100
RuggedYes
ProcessorIntel Core 2 Duo Processor L7500 1.6GHz
WirelessIntel PRO/Wireless 4965AGN
PortsUSB 2.0, Serial, VGA, Ethernet, Modem, Audio, PCMCIA
Weight8.2 lbs
DurabilityMIL-STD-810F, IP54 certified
Optical DriveDVD Super Multi
Wired ProtocolGigabit Ethernet
Display13.3" XGA LCD (1024x768)

Summary

Service Manual Overview

Safety Warning

Critical safety notice regarding service procedures and potential risks.

Electrical Safety and Grounding

UK Mains Plug and Fuse Safety

Guidance on proper earthing, fuse replacement, and wiring for UK power connections.

Laser Safety Information

Class 1 Laser Product Compliance

Details on compliance with DHHS Rules and European Standard EN60825 for laser products.

Laser Hazard Precautions

Instructions to avoid hazardous radiation exposure and warnings about servicing laser components.

General Safety and Battery Precautions

Lithium Battery Handling and Disposal

Cautions for lithium battery replacement, potential explosion risks, and proper disposal methods.

Battery Pack Usage Guidelines

Battery Pack Care and Maintenance

Advice on avoiding heat, short circuits, proper charging, and recognizing battery degradation.

Notebook Specifications

Core Hardware Specifications

Details on CPU, memory, display, storage, and display resolutions.

Connectivity and Expansion Specs

Information on wireless LAN, Bluetooth, ports, and card slots.

Component Identification

External Component Labels and Functions

Identifies external parts like antennas, slots, LEDs, and buttons with their functions.

Port and Connector Locations

Side, Rear, and Bottom Port Identification

Locates and names ports such as USB, LAN, audio, power, and serial on the device.

System Block Diagram

Internal Component Interconnections

Illustrates the block diagram showing CPU, memory, storage, and peripheral connections.

Troubleshooting Procedures

Basic Diagnosis Workflow

Outlines the general steps for diagnosing and repairing faults, including self-tests.

Troubleshooting Common Issues

Power, Display, and Startup Faults

Flowchart for resolving issues like no power, dark display, and startup failures.

Power-On Self Test (POST)

Interpreting POST Beep Codes

Explains beep patterns and their corresponding error messages for main board issues.

BIOS Error Code Reference

Common BIOS Error Messages

Lists BIOS error codes related to disk, keyboard, RAM, battery, and CMOS checksum.

Advanced BIOS Error Codes

System and Configuration Error Codes

Covers errors for cache, CPU, EISA, DMA, NMI, IRQs, OS detection, and parity checks.

PC-Diagnostic Utility Guide

Initiating Diagnostic Tests

Steps to start the diagnostic utility, configure setup, and begin tests.

Running Automatic and Enhanced Tests

Instructions for performing full system diagnostics and specific component tests.

Diagnostic Utility Operation

Interpreting Test Results

Explains the display interface, status indicators (PASS, FAIL), and test outcome interpretation.

Diagnostic Test Device Selection

Selecting Test Items and Ending Utility

How to choose specific devices for testing and properly exit the diagnostic utility.

Diagnostic Test Items and Fault Division

Component Test Scenarios (Part 1)

Details standard and enhanced tests for CPU, RAM, HDD, MODEM, Wireless LAN, Sound, USB, LAN, PC Card, SD, Keyboard, Touch Pad, DVD-ROM.

Diagnostic Test Items and Fault Division (Cont.)

Component Test Scenarios (Part 2)

Covers tests for Touch Screen, Bluetooth, Wireless WAN, Floppy, Video, GPS, IEEE1394, Express Card, Smart Card, Serial Port, Parallel Port.

Wiring Diagrams

System Wiring Connections

Illustrates the wiring paths for various internal components and external interfaces.

Disassembly and Reassembly

Disassembly Preparation Steps

Essential pre-disassembly tasks including system shutdown and disconnecting power.

Component Removal Procedures

Hard Disk Drive (HDD) Removal

Step-by-step guide for safely removing the HDD and its associated parts.

Keyboard and Hinge Cover Removal

Instructions for removing the keyboard, KB cover, and hinge covers.

Component Removal Procedures (Cont.)

Cable Cover and PCB Removal

Steps for removing keyboard/LCD cable covers, GPS PCB, and Bluetooth PCB.

Component Removal Procedures (Cont. 2)

DIMM and Bottom Cover Removal

Guide for removing the DIMM cover, bottom cover, and memory card.

Component Removal Procedures (Cont. 3)

FPC HDD Battery Pack Removal

Procedure for removing the Flexible Printed Circuit (FPC) for the HDD battery.

Component Removal Procedures (Cont. 4)

Main PCB Removal

Steps to disconnect cables and remove the main Printed Circuit Board.

Component Removal Procedures (Cont. 5)

Card and PCB Removal

Instructions for removing SD PCB, Express Card, PCMCIA Card, and I/O PCB.

Component Removal Procedures (Cont. 6)

Palm Top Components Removal

Steps for removing the palm top cover, touchpad, LED PCB, and related parts.

Component Removal Procedures (Cont. 7)

Display Unit Removal

Guide for detaching the display unit from the main chassis.

Component Removal Procedures (Cont. 8)

Inverter, TS, and LCD Unit Removal

Steps to remove the Inverter PCB, TS PCB, and LCD Unit.

Reassembly Instructions

Antenna PCB L and R Setting

Steps for installing the left and right antenna PCBs and securing covers.

Reassembly Procedures (Part 1)

Inverter, TS, and LCD Unit Setting

Reassembly steps for the Inverter PCB, TS PCB, and LCD Unit.

Reassembly Procedures (Part 2)

LCD Rear Cabinet and Hinge Setting

Instructions for reassembling the LCD rear cabinet, hinges, and side covers.

Reassembly Procedures (Part 3)

Display Unit and Handle/Power SW Setting

Steps to reinstall the display unit and assemble the handle and power switch.

Reassembly Procedures (Part 4)

Palm Top Components Setting

Reassembly of palm top cover, touchpad, LED PCB, and related parts.

Reassembly Procedures (Part 5)

Power Switch (SW) and Palm Top Cover Assembly

Steps for assembling the power switch module and the palm top cover assembly.

Reassembly Procedures (Part 6)

I/O PCB and Card Slot Assembly

Instructions for installing the I/O PCB and setting the SD, Express, and PCMCIA cards.

Reassembly Procedures (Part 7)

Main PCB Setting

Detailed steps for installing and connecting the Main PCB, including modem and ICH plate.

Reassembly Procedures (Part 8)

LAN, Modem, and MDC Assembly

Steps for installing the LAN module, modem, and MDC components.

Reassembly Procedures (Part 9)

PAD PCB Setting

Instructions for installing the PAD PCB and connecting its associated cables.

Reassembly Procedures (Part 10)

FPC HDD Battery Pack Setting

Steps for installing the FPC HDD Battery Pack and related components.

Reassembly Procedures (Part 11)

USB and Antenna PCB Setting

Steps for installing the USB PCB and Antenna PCBs, including cable connections.

Reassembly Procedures (Part 12)

DIMM Cover and Bottom Cover Setting

Instructions for reinstalling the DIMM cover and bottom cover, including the memory card.

Reassembly Procedures (Part 13)

GPS and Bluetooth PCB Setting

Steps for installing the GPS PCB, Bluetooth PCB, and associated cables.

Reassembly Procedures (Part 14)

Keyboard and Cable Cover Setting

Instructions for setting the keyboard, KB cable cover, and LCD cable cover.

Reassembly Procedures (Part 15)

KB Cover, Hinge, and Keyboard Setting

Steps for reinstalling the KB cover, hinge covers, and keyboard assembly.

Reassembly Procedures (Part 16)

Battery Pack and HDD Pack Setting

Final steps for installing the battery pack and HDD pack.

Exploded Views

Main Chassis Exploded View

Exploded view of the main chassis and surrounding components, detailing screw types and locations.

Exploded Views (Part 2)

Internal Component Exploded View

Exploded diagram showing internal parts like drives, connectors, and smaller assemblies with screw details.

Exploded Views (Part 3)

Main Board and Peripheral Exploded View

Exploded view illustrating the main board, modem, ICH plate, and related components with screw specifications.

Exploded Views (Part 4)

Chassis and Base Exploded View

Exploded diagram of the chassis, base plate, and associated mounting hardware.

Exploded Views (Part 5)

Display Assembly Exploded View

Exploded view of the display unit, including screen, bezel, and mounting hardware.

Exploded Views (Part 6)

Display Bezel Exploded View

Detailed exploded view of the display bezel and its mounting screws.

Exploded Views (Part 7)

Frame and Housing Exploded View

Exploded diagram of the computer frame, housing, and related mounting screws.

Replacement Parts List

Parts Identification and Comparison

Comparison table of part numbers for different models, including descriptions and quantities.

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