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PANDROL CD200 IQ - User Manual

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Partners in excellence
ENG_OMM_CD200IQ_P03
11 February 2022
OPERATION AND MAINTENANCE
MANUAL
CD200 IQ

Table of Contents

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Summary

Review of Maintenance Plan

Introduction and Safety

General Introduction

Purpose of the manual and general safety guidance.

Version History

Document version control and history of changes.

Pre-Work Safety Actions

Safety procedures and precautions before starting work.

Safety Equipment

Details about required safety equipment for operation.

Control System Overview

Overview of the machine's integrated control system.

General Safety Warnings

Hazards and precautions during operation and handling.

Safety Conditions

Different operating safety states (Isolated, Braked, Running, Moving).

Personal Protective Equipment (PPE)

Mandatory PPE for maintenance tasks.

Battery Precautions

Safety measures for handling and maintaining batteries.

Remedial Work Procedures

Procedures for equipment repair, testing, and handling.

Minimum Facilities Requirements

Required facilities for carrying out maintenance.

Personnel Competence

Required qualifications and training for machine operators.

Technical Specifications

Detailed technical data, dimensions, and performance metrics.

General Description and Components

Intended Use

Purpose and primary applications of the CD200 IQ machine.

Main Components Identification

Identification and brief description of key machine components.

Fastclip Drawings

Dimensional and layout drawings for the Fastclip configuration.

e-CLIP Drawings

Dimensional and layout drawings for the e-CLIP configuration.

Machine Component Details

Components and function of the main unit.

Trolley Functionality

Description and operation of the machine's trolley.

Workhead Assembly

Details of the workhead and its offset variant.

Sleeper Lifter FC;FE

Functionality and operation of the sleeper lifter.

Workhead e-CLIPS

Description of the e-CLIPS workhead and its features.

e-CLIPS Work Head Lifting Mechanism

Mechanism for lifting the e-CLIPS workhead.

Brake System

Information regarding the machine's brake system.

Controls and Operation

Control Panel Overview

Operation and functions of the main control panel.

Electrical System

Overview of the machine's electrical system components.

Hydraulic System FC;FE

Details of the hydraulic system for Fastclip FE.

Hydraulic System e-CLIPS

Details of the hydraulic system for e-CLIP.

Transport, Parking, and Installation

Transport and Parking Procedures

Procedures for safe transport and storage of the machine.

Installation on Track

General considerations and precautions for track installation.

On;Off Tracking Procedures

Procedures for moving the machine onto and off the track.

Emergency Off-Tracking (Handles)

Manual off-tracking procedures when lifting devices are unavailable.

Emergency Operation: Lifting Equipment Failure

Procedures to follow when lifting equipment breaks down.

Weight Distribution for Lifting

Details on weight distribution for safe lifting operations.

Center of Gravity (CoG)

Information on the machine's center of gravity.

Changing Machine Inclination

Steps to adjust the machine's inclination setting.

Changing Direction of Operation

Procedures for changing the machine's operational direction.

Changing Rail Side of Operation

Steps to switch the machine's operation to the opposite rail.

Machine Operation Procedures

Operation (FASTCLIP Machine)

Clipping settings, operation, and sleeper lifting.

Workhead Fastclip Offset

Settings and adjustments for the offset workhead.

Troubleshooting and Support

Troubleshooting Common Issues

Solutions for common operational problems like clip installation.

Warranty and Service Information

Details on warranty terms and service availability.

Contact Information

Pandrol AB contact details for support.

Maintenance Guidelines

Definition of Maintenance Terms

Glossary of terms used in maintenance tasks.

Categories of Work

Classification of maintenance tasks into Scheduled and Arising.

Remounting and Assembling

Procedures for reassembling machine components.

Fastener Guidelines

Best practices for using and tightening fasteners.

Maintenance and Service Overview

Scope of maintenance to ensure performance and reliability.

Detailed Maintenance Schedule

Comprehensive schedule of maintenance tasks by job number.

Maintenance Job List Details

Specific maintenance tasks including checks and inspections.

CH01 V: Safety Labels and Warnings Check

Visual check of safety labels and warning signs on the vehicle.

CH04 V: Sign of Leakage Visual Check

Visual check for signs of fluid leaks from the machine.

CH05 C: Abnormal Sounds Check

Checking for and investigating abnormal sounds during operation.

HY05 C: Hydraulic Oil Change

Procedure for draining, replacing filters, and refilling hydraulic oil.

WH02 E: Wheels Examination

Detailed examination of wheel dimensions, wear, and defects.

BR01 T: Brake Function Test

Testing the machine's brakes for correct operation.

EL03 V: Emergency Stop Button Visual Check

Visual check of the emergency stop buttons for presence and damage.

MI02 C: Documentation Check

Checking operator manual, log book, and certifications.

PANDROL CD200 IQ Specifications

General IconGeneral
BrandPANDROL
ModelCD200 IQ
CategoryConstruction Equipment
LanguageEnglish