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PCS Ferguson 8000 Series - User Manual

PCS Ferguson 8000 Series
84 pages
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Single Well Plunger Lift Controller Manual
1
The 8000 Series
®
brand is trademarked by PCS Ferguson
®
.
These documents and materials are copyrighted by PCS Ferguson.
© 2017 All rights reserved.
For information contact:
PCS Ferguson
3771 Eureka Way
Frederick, CO 80516
Phone: 720-407-3550
Fax: 720-407-3540
Email: information@pcsferguson.com
Website: www.doverals.com/pcsferguson

Table of Contents

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Summary

1 Understanding Plunger Lift Operations

1.1 Components

Details the essential components of a plunger lift system, including plunger parts and control mechanisms.

1.2 Plunger Lift Cycle

Explains the cyclical operation of the plunger lift system, driven by gas flow and controller commands.

1.3 Optimization Programs, Production Methods, and Set Points

Details how users define programs using production methods and set points for optimized well performance.

1.6 Automatic Adjustment for Plunger Arrival

Explains the AutoCycle program's ability to automatically adjust settings based on plunger arrival.

1.6.1 AutoCycle Program

Details the AutoCycle program's function of using plunger speed to optimize production.

1.6.2 Plunger Arrival Windows

Defines different arrival windows (Early, Fast, Good, Slow, No Arrival) and their impact on adjustments.

1.6.3 Plunger Arrival Counts

Explains how arrival counts within windows trigger mode changes and adjustments.

1.6.4 Automatic Time Adjustments

Describes how AutoCycle adjusts Afterflow and Off-Time based on plunger arrival speed.

1.6.5 AutoCycle Pressure Set Points

Details pressure overrides that can alter the AutoCycle program's mode based on pressure readings.

1.6.6 Automatic Adjustment of Pressure Set Points

Explains how pressure set points can be adjusted for subsequent cycles based on arrival data.

2 Set Points for Plunger Lift Operations

2.1 Control Production Modes

Guides users on selecting set points to control plunger cycle modes based on well conditions.

2.1.11 Differential Open Pressure (Pressure methods)

Sets pressure difference thresholds to trigger production valve opening.

2.2 Control Exit of SALES Mode (Pressure Methods Only)

Allows configuration of pressure values to immediately exit SALES mode.

2.2.1 D.I.P. Close Pressure (Pressure Methods)

Sets minimum pressure difference to close the well and exit SALES mode.

2.3 Control Shut-In

Allows specification of pressure values that initiate a well shut-in.

3 Set Points for the AutoCycle Program

3.1 Overview of Arrival Windows

Introduces the concept of arrival windows and their role in evaluating plunger speed.

3.7 Pressure Overrides

Summarizes set points for pressure overrides that control valve actions.

3.7.5 Safety Shut-Down (PSIG) Area

Defines pressure thresholds for safety shut-down to prevent well site damage.

4 8000 Series Walkup Display and Keypad Commands

4.2 The Single-Well Application Keypad Commands

Lists common commands for the Single-Well application via the keypad interface.

4.3 The AutoCycle Program Keypad Commands (Single-Well only)

Provides a list of keypad commands for monitoring and configuring the AutoCycle program.

5 Understanding Well Site Communications

5.1 On Site Communication with an 8000 Series Controller

Details methods for establishing on-site communication with controllers via wired or wireless connections.

5.2 Off Site Communication with an 8000 Series Controller

Explains how to establish off-site communication using internet access and modems.

5.4 Security Access Codes

Details implementing security codes for remote access and walk-up display usage.

6 Monitoring Tank Levels

6.1 Understanding the Tank Management System

Explains the configuration and operation of the tank management system for monitoring fluid levels.

6.1.1 System Settings

Covers system-wide settings for tank management, including polling intervals and error thresholds.

6.1.2 Tank Settings

Details how to configure individual tanks, including Modbus registers, dimensions, and alarm values.

6.1.3 Alarms and Shut-Ins

Describes how to set alarm and automatic shut-in conditions based on tank level readings.

6.4 Configure Tanks

Provides instructions for adding and configuring tank information within the system.

6.5 Tank System Configuration

Covers the configuration of system settings before or after tank settings are applied.

6.6 Monitoring Levels in the Tanks

Guides users on how to monitor tank level devices using the WellVision application.

6.6.1 Review Current Status

Allows users to review the current status of tanks and resume operations if needed.

6.6.2 Review Tank Trends

Enables viewing summaries and uploading trend data for all monitored tank levels.

6.6.3 Respond to Tank Level Alarms

Details how to respond to tank level alarms, including acknowledging and closing wells.

7 Viewing Graphs of Well Performance

7.3 View a Basic Well Trending Graph

Guides users on viewing and interpreting basic well performance trend graphs.

PCS Ferguson 8000 Series Specifications

General IconGeneral
BrandPCS Ferguson
Model8000 Series
CategoryController
LanguageEnglish