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Pentair 400K BTU/HR User Manual

Pentair 400K BTU/HR
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Rev. M 1-8-15 MASTERTEMP
®
Pool and Spa Heater Installation and User’s Guide
1
INSTALLATION AND USER’S GUIDE
®
MASTERTEMP POOL AND SPA HEATER
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity
of this or other appliances.
FOR
YOUR
SAFETY
Improper installation, adjustment, alteration, service or maintenance can cause
propertydamage, personal injury or death. Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
1620 Hawkins Ave., Sanford, NC 27330 (800) 831-7133 or (919) 566-8000
10951 W. Los Angeles Ave., Moorpark, CA 93021
(800) 831-7133 or (805) 553-5000
Models Natural Propane
175K BTU/HR 460792 460793
200K BTU/HR
(ASME)
461000 461001
200K BTU/HR 460730 460731
200K BTU/HR
(HD ASME)
461032
250K BTU/HR 460732 460733
250K BTU/HR (HD) 460806
250K BTU/HR
(ASME)
460771 460772
250K BTU/HR
(HD ASME)
461020
300K BTU/HR 460734 460735
400K BTU/HR 460736 460737
400K BTU/HR (HD) 460805
400K BTU/HR
(ASME)
460775 460776
400K BTU/HR
(HD ASME)
461021
FOR YOUR SAFETY - This product must be installed and serviced by authorized personnel, qualified inpool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas and flue gases which can
cause serious injury, property damage, or death. For indoor installations, as an additional measure of safety, Pentair
Aquatic Systems strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this
appliance and in any adjacent occupied spaces. Improper installation and/or operation will void the warranty.
FOR YOUR SAFETY - READ BEFORE OPERATING
If you do not follow these instructions exactly, a fire or explosion may result, causing
property damage, personal injury or loss of life. For additional free copies of this
manual; call (800) 831-7133.
Pentair Water Pool and Spa, Inc.
OWNER:
Retain For
Future
Reference
120/240 VAC NATURAL GAS/LP GAS

Table of Contents

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Pentair 400K BTU/HR Specifications

General IconGeneral
BrandPentair
Model400K BTU/HR
CategoryWater Heater
LanguageEnglish

Summary

FOR YOUR SAFETY - READ BEFORE OPERATING

WHAT TO DO IF YOU SMELL GAS

Immediate actions and precautions to take upon smelling gas to prevent fire or explosion.

Customer Service and Technical Support

Section 1. Heater Identification Information

Heater Identification Number (HIN)

Explains the system for identifying the heater using a unique alphanumeric code.

Section 2. Warning and Safety Instructions

IMPORTANT SAFETY INSTRUCTIONS

Key safety guidelines and instructions that must be followed for safe operation.

IMPORTANT NOTICES

Notices for installers and operators regarding warranty and product information.

Section 2. Warning and Safety Instructions

CODE REQUIREMENTS

Installation must comply with national and local codes for gas and electrical.

CONSUMER INFORMATION AND SAFETY

Safety warnings and guidelines for users regarding hot water temperatures and health.

Section 2. Warning and Safety Instructions

SAFETY INFORMATION

Comprehensive safety information including carbon monoxide hazards and precautions.

Section 2. Warning and Safety Instructions

Safety Risks and Precautions

Warnings about fuel use, flammable vapors, propane storage, and exhaust leaks.

Section 2. Warning and Safety Instructions

GENERAL SPECIFICATIONS

Key technical specifications and operational notes for the heater.

Section 3. Installation Instructions

HEATER DESCRIPTION

Overview of the heater's components and operational principles.

SEQUENCE OF OPERATION

Detailed explanation of the heater's internal safety interlocks and operational sequence.

Section 3. Installation Instructions

SPECIFICATIONS

Technical specifications including dimensions for the heater.

Section 3. Installation Instructions

PLUMBING CONNECTIONS

Guidance on connecting the heater to the pool or spa water circulation system.

WATER CONNECTIONS

Details on proper water flow, pressure, and connection configurations for the heater.

Section 3. Installation Instructions

VALVES

Recommendations for using valves in the circulation piping to isolate equipment.

MANUAL BY-PASS

Instructions for installing and adjusting a manual by-pass valve for flow control.

Section 3. Installation Instructions

GAS CONNECTIONS

Instructions for connecting the gas supply line to the heater.

GAS LINE INSTALLATIONS

Guidance on pipe sizing, gas pressure requirements, and code compliance for gas lines.

Section 3. Installation Instructions

GAS PIPE SIZING

Table and guidance for selecting appropriate gas pipe sizes based on model and length.

TESTING GAS PRESSURE

Procedures for leak testing gas connections and checking gas pressure.

Section 3. Installation Instructions

GAS PRESSURE REQUIREMENTS

Table specifying required gas pressure ranges for the heater's operation.

OUTDOOR INSTALLATION (U.S. and Canada)

Guidelines for installing the heater outdoors, including safety and environmental considerations.

Section 3. Installation Instructions

OUTDOOR INSTALLATION VENTING GUIDELINES

Rules and diagrams for proper vent termination and clearance for outdoor installations.

Section 3. Installation Instructions

INDOOR VENTING — General Requirements

General requirements for venting the heater indoors, covering Category I and Category III appliances.

HEATER CLEARANCES - General Requirements

Clearances required for indoor installations or outdoor shelters from combustible surfaces.

Section 3. Installation Instructions

COMBUSTION AIR SUPPLY

Requirements for adequate combustion air supply for indoor installations.

Direct Air Intake Duct with 3-inch PVC Pipe (Indoor Installation)

Instructions for using a PVC duct for direct air intake when combustion air is insufficient.

Section 3. Installation Instructions

Combustion 3 in. PVC Pipe Inlet Air Intake Duct Requirements*

Table for maximum length of PVC air intake ducts based on the number of elbows.

Corrosive Vapors and Possible Causes

Identifies corrosive vapors and their potential to damage the heater and void warranty.

Section 3. Installation Instructions

VENT INSTALLATION – INDOOR INSTALLATION (U.S.) OR OUTDOOR SHELTER (CANADA) (Category I)

Specific requirements for indoor or outdoor shelter venting using Category I appliances.

VERTICAL VENTING - NEGATIVE PRESSURE

Instructions for vertical venting in a negative pressure system.

Section 3. Installation Instructions

Typical Metal Vent Pipe Installation - U.S. (Vertical – Negative Pressure)

Diagram illustrating typical metal vent pipe installation in the U.S.

Typical Metal Vent Pipe Installation - Canada (Vertical – Negative Pressure)

Diagram illustrating typical metal vent pipe installation in Canada.

Section 3. Installation Instructions

Fire Hazard. Do not vent the heater directly into a masonry chimney.

Warning against direct venting into masonry chimneys without proper liners and codes.

Section 3. Installation Instructions

HORIZONTAL OR VERTICAL VENTING - POSITIVE PRESSURE (Category III)

Guidelines for horizontal or vertical venting using Category III vent pipes and adapters.

CONNECTING SPECIAL METALIC GAS VENT TO THE HEATER

Instructions for connecting special metallic gas vent adapters to the heater.

Section 3. Installation Instructions

Vent Termination – Vertical

Requirements for vertical vent termination, including height and clearances.

Section 3. Installation Instructions

Vent Termination – Horizontal

Requirements for horizontal vent termination in the U.S. and Canada, including clearances.

Section 3. Installation Instructions

OUTDOOR SHELTER INSTALLATION

Guidelines for installing the heater in an outdoor shelter, with safety and venting considerations.

GARAGE OR UTILITY ROOM INSTALLATION

Specific installation requirements and safety precautions for garages and utility rooms.

Section 3. Installation Instructions

CONTROL PANEL INDEXING

Instructions for rotating the heater's control panel for optimal access.

FINAL INSTALLATION CHECK

Checklist for ensuring all installation aspects are completed correctly and safely.

Section 3. Installation Instructions

ELECTRICAL CONNECTIONS

Detailed instructions for making electrical connections to the heater.

Section 3. Installation Instructions

CONNECTION OF FIREMAN'S SWITCH OR REMOTE CONTACT

Instructions for connecting external switches like fireman's switches or remote controls.

Section 3. Installation Instructions

MASTERTEMP HEATER WIRING DIAGRAM (3-WIRE SYSTEM)

Schematic diagram illustrating the heater's internal wiring for a 3-wire system.

Section 3. Installation Instructions

MASTERTEMP HEATER ELECTRICAL SCHEMATIC LADDER DIAGRAM

Ladder diagram showing the electrical schematic and component connections.

Section 4. Operation Instructions

BASIC SYSTEM OPERATION

Fundamental steps for starting the heater, including pump and water checks.

MASTERTEMP HEATER HSI ELECTRONIC IGNITION LIGHTING/OPERATION

Instructions for lighting and operating the heater using its electronic ignition system.

Section 4. Operation Instructions

OPERATING INSTRUCTIONS

Step-by-step guide for operating the heater, including gas control and thermostat settings.

TO TURN OFF GAS TO APPLIANCE

Procedure for safely shutting off the gas supply to the heater.

Section 4. Operation Instructions

SAFETY CONTROLS

Explanation of safety devices like the Air Flow Switch and Water Pressure Switch.

AIR FLOW SWITCH (AFS)

Details on the function and operation of the Air Flow Switch.

Section 4. Operation Instructions

OPERATION OF IGNITION MODULE

Description of the microprocessor-based ignition module and its role.

OPERATING THE CONTROL PANEL

Explanation of the control panel buttons, indicator lights, and display functions.

Section 4. Operation Instructions

TEMPERATURE SETTING

How to set and adjust pool and spa temperatures on the control panel.

MAXIMUM TEMPERATURE SET POINT

Procedure for setting the maximum allowable temperature for pool and spa modes.

Section 5. Troubleshooting

Initial Troubleshooting

General checks and initial steps before performing detailed troubleshooting.

IMPORTANT! READ ME FIRST!

Critical pre-troubleshooting warnings regarding voltage and plug selection.

Section 5. Troubleshooting

Heater Will Not Fire - A

Troubleshooting chart for when the heater fails to fire, covering initial checks and power issues.

Section 5. Troubleshooting

Heater Will Not Fire - B

Troubleshooting chart for heater non-fire issues, focusing on system and water flow problems.

Section 5. Troubleshooting

Heater Will Not Fire - C

Troubleshooting chart for heater non-fire issues, checking gas supply, ignition, and control module.

Section 5. Troubleshooting

Heater Will Not Fire - D

Troubleshooting chart for heater non-fire issues, focusing on igniter voltage and gas pressure.

Section 5. Troubleshooting

Diagnostic LED's: AGS, AFS, HLS, PS, THERMISTOR

Troubleshooting based on specific diagnostic LED indicators and their causes.

Section 5. Troubleshooting

Diagnostic LED's: SFS

Troubleshooting specific to the Stack Flue Sensor (SFS) LED and related issues.

Section 5. Troubleshooting

Burner Troubleshooting

Diagnosing and resolving issues related to burner operation, flame, and ignition.

Heat Exchanger Troubleshooting

Diagnosing and resolving issues related to the heat exchanger, such as boiling or sweating.

Section 6. Maintenance

CARE AND MAINTENANCE

Recommended maintenance schedule and tasks for the heater, including safety checks.

PRESSURE RELIEF VALVE (NOT FACTORY INSTALLED)

Information on installing and testing a pressure relief valve, including safety warnings.

Section 6. Maintenance

CHECKING WATER FLOW

How to verify proper water flow and identify potential issues.

WINTER OPERATION

Instructions for winterizing the heater to prevent freeze damage.

Section 6. Maintenance

ENERGY SAVING TIPS

Strategies to reduce heating costs and conserve energy.

CHEMICAL BALANCE

Importance of maintaining proper water chemistry for heater longevity and performance.

Section 6. Maintenance

WATER CHEMISTRY PARAMETERS

Table of ideal water chemistry parameters for optimal heater function.

Section 6. Maintenance/Replacement Parts

MASTERTEMP HEATER REPLACEMENT PARTS

Overview of available replacement parts for the heater.

Section 6. Maintenance/Replacement Parts

MASTERTEMP HEATER REPLACEMENT PARTS

Diagram and key for burner system replacement parts.

Section 6. Maintenance/Replacement Parts

MASTERTEMP HEATER REPLACEMENT PARTS

List of replacement parts for the burner system, categorized by model.

Section 6. Maintenance/Replacement Parts

MASTERTEMP HEATER REPLACEMENT PARTS

List of replacement parts for the water system, categorized by model.

Section 6. Maintenance/Replacement Parts

MASTERTEMP HEATER REPLACEMENT PARTS

List of replacement parts for the electrical system, categorized by model.

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