Perfomance Tool M701 - User Manual

1.2 MM PRODUCTION SPRAY GUN
OWNERS MANUAL
Stock Number M701
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Please read these instructions carefully and retain them for future use.

Summary

OWNERS MANUAL

IMPORTANT SAFETY INFORMATION

General Safety Precautions and Warnings

Covers essential safety rules, personal protection, and warnings for safe operation of the spray gun.

OPERATION

Inlet Air Pressure Regulation

Connect the spray gun to an air source and set the correct air pressure for optimal performance.

Fluid Control Adjustment

Adjusts the amount of fluid dispensed using the Fluid Volume Control Knob.

Spray Pattern Controls

Modifies the spray pattern shape and orientation using control knobs and the air nozzle.

TROUBLESHOOTING

Half-Moon Shaped Pattern Issues

Addresses issues causing a half-moon spray pattern, typically clogged air holes.

Irregular or Offset Pattern Issues

Identifies causes for irregular spray patterns, such as dirty parts or clogged nozzles.

Spitting and Material Issues

Covers problems like spitting or bubbling material due to low fluid or nozzle issues.

LIMITED WARRANTY

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document is the owner's manual for the Performance Tool 1.2 MM Production Spray Gun, Stock Number M701. It provides essential information for safe operation, technical specifications, usage instructions, maintenance guidelines, troubleshooting tips, and warranty details.

Function Description

The Performance Tool 1.2 MM Production Spray Gun is designed for applying paints, lacquers, thinners, and base coats. It utilizes compressed air to atomize and spray liquid materials, allowing for even and controlled application. The gun is suitable for various painting tasks, offering adjustable spray patterns and fluid volume to achieve desired finishes. It is crucial to note that this spray gun is not recommended for use with latex or other heavy paints.

Important Technical Specifications

• Air Pressure: 40 P.S.I.
• Avg. Air Consumption (CFM): 2.0
• Spray Pattern: 6.5 inches
• Fluid Inlet (NPS): 3/8 inch
• Spray Head & Needle: 1.2 MM
• Air Inlet (NPS): 1/4 inch
• Cup Capacity: 800cc
• Hose Size (ID): 3/8 inch

Usage Features

The spray gun offers several adjustable features to optimize performance and achieve specific spray characteristics:

• Inlet Air Pressure Regulation: Initial air pressure should be set between 40 and 45 P.S.I. for most applications. This can be adjusted based on the material being sprayed and environmental factors like temperature and humidity. A clean air source and an in-line air filter are highly recommended to prevent contaminants from entering the gun and ensure peak performance.
• Fluid Volume Control: The fluid volume is adjusted by turning the Fluid Volume Control Knob. Turning the knob inward decreases volume, while turning it outward increases volume. Once the desired volume is set, it can be locked in place by tightening the lock nut.
• Spray Pattern Controls:
  • Pattern Shape: The shape of the spray can be adjusted from a round to a flat pattern by turning the Pattern Control Knob. Turning the knob inward rounds the pattern, and turning it outward flattens the pattern.
  • Pattern Orientation: A flat or semi-round spray pattern can be adjusted to any angle (horizontal to vertical) by rotating the Air Nozzle. The pattern is perpendicular to the "ears" on the nozzle. For example, if the ears are horizontal, the spray pattern will be vertical, and if the ears are vertical, the spray pattern will be horizontal.

Safety Information:

• Always wear approved eye and ear protection and breathing apparatus.
• Ensure the work area is clean, well-lighted, and well-ventilated, free from flammable gases or liquids.
• Never aim the spray gun at anyone.
• Do not spray near sparks, open flames, or any other potential ignition sources. Smoking is prohibited in the work area.
• Disconnect the spray gun from the air source before any disassembly or adjustments.
• Avoid using solvents like Trichloroethane and Methylene Chloride (Dichloromethane) with aluminum components, as they can chemically react to create an explosion hazard. Always check material labels for solvent compatibility.
• Regularly inspect for damaged parts, including alignment, binding of moving parts, broken components, and mounting fixtures. Any damaged part should be repaired or replaced by a qualified technician using original PERFORMANCE TOOLS® replacement parts.

Maintenance Features

Proper care and maintenance are crucial for the longevity and optimal performance of the spray gun.

• Cleaning Before First Use: Before initial use, it is essential to remove any oils or corrosion-resistant agents applied during shipping. This involves placing a small amount of appropriate thinner into the paint cup and spraying it through the gun while repeatedly pulling and releasing the trigger. The exterior, nozzles, and paint cup should also be wiped clean.
• Regular Cleaning: After each use, the gun should be thoroughly cleaned. If the gun becomes clogged, it may require complete disassembly and soaking all parts in thinner. After soaking, use a wire and cleaning brush to clear small internal passages.
• Filter Maintenance: Check and clean the paint cup filter regularly, replacing it if worn.
• Air Source and Fittings: A clean air source is imperative. An in-line air filter is highly recommended to prevent contaminants. Inspect all fittings and hardware for proper seating and ensure air line fittings are tight to prevent leaks.
• Nozzle and Needle Inspection: Regularly check the needle and nozzles for nicks, scratches, or burrs, as these can significantly impair performance. Replace them as necessary.
• Storage: When not in use, store the tool in a dry location to prevent rust. Tools should be locked up and kept out of reach of children and untrained persons.

Troubleshooting: The manual provides solutions for common issues:

• Half-Moon Shaped Pattern: Usually caused by clogged air holes on the Air Nozzle ears. Solution: Clean holes with wire after soaking in thinner.
• Irregular or Offset Pattern: Caused by a dirty/damaged Needle tip or Fluid Nozzle, or clogged atomization holes on the Air Nozzle. Solution: Clean or replace Needle/Fluid Nozzle, or clean Air Nozzle.
• Spitting: Can be due to too little material in the cup, a loose Fluid Nozzle, damaged Needle Packing, or a dirty/damaged Needle & Nozzle Set. Solution: Refill cup, tighten Nozzle, replace Packing, or clean/replace parts.
• Material in cup bubbles or “Boils”: Caused by a loose, clogged, or damaged Fluid Nozzle or Air Nozzle. Solution: Clean, tighten, or replace the respective components.

The manual emphasizes that multiple causes can lead to a single problem, and all listed solutions should be checked.

Perfomance Tool M701 Specifications

General

Brand	Perfomance Tool
Model	M701
Category	Paint Sprayer
Language	English