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Perkins 4.2482 User Manual

Perkins 4.2482
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Perkins 4.236 Series
Models 4.236, T4.236, 4.248, 4.2482
USER’S HANDBOOK
4 cylinder diesel engines for automotive, agricultural and
industrial use
Publication TPD 1291E, Issue 2.
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in 1998 by Technical Publications,
Perkins Engines Company Limited, Peterborough PE1 5NA England
This document has been printed from SPI². Not for Resale

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Perkins 4.2482 Specifications

General IconGeneral
Engine Model4.2482
Stroke127 mm
Fuel SystemDirect injection
Fuel TypeDiesel
AspirationNaturally aspirated
Bore101 mm
Cooling SystemLiquid-cooled
Engine Type4-cylinder, 4-stroke, diesel

Summary

General information

Introduction

Details about the Perkins 4.236 Series engines, their power output, and manufacturing experience.

Safety precautions

Important safety guidelines and warnings for operating and maintaining the engine.

How to care for your engine

Guidance on maintaining and operating the engine correctly for optimal performance and longevity.

Engine preservation

Recommendations for preventing engine damage when withdrawn from service for a prolonged period.

Parts and service

Information on obtaining necessary repairs, correct parts, and available service from Perkins distributors.

POWERPART consumable products

List of Perkins-available products for engine operation, service, and maintenance with their uses.

Engine identification

Explains how to identify the engine number and its importance for parts, service, and information.

Engine data

Provides technical specifications and data for the 4.236 Series engines, including bore, stroke, and capacity.

Engine views

Introduction

Notes that engine views may not match specific engine specifications due to application variations.

Location of engine parts

Identifies and labels various components on the front and left side of the 4.236 engine.

Rear and right side of T4.236 engine

Identifies and labels various components on the rear and right side of the T4.236 engine.

Operation instructions

How to start the engine

Discusses factors affecting engine start and introduces cold starting aids like Fuelled starting aid, Start Pilot, and KBi.

Fuelled starting aid

Describes the electrically operated device that ignites diesel fuel in the induction manifold to heat air.

Start Pilot

Explains the use of a hand pump to inject cold start fluid into the induction manifold via an atomiser.

KBi

Details the system using an aerosol container and solenoid to spray cold start fluid into the induction manifold.

How to start a warm engine

Step-by-step instructions for starting a warm engine using the start key and speed control.

How to start a cold engine without starting aids

Procedures for starting a cold engine without any specific cold start systems.

How to start a cold engine with the fuelled starting aid

Instructions for starting a cold engine using a fuelled starting aid system.

How to start a cold engine with manually operated ptart pilot

Guidance on starting a cold engine using a manually operated start pilot system.

How to start a cold engine with KBi or electrically operated start pilot

Procedures for starting a cold engine using KBi or an electrically operated start pilot.

How to stop the engine

Instructions on safely stopping the engine using the start key or manual stop control.

Adjustment of engine speed range

Warns against changing engine speed settings and potential warranty implications.

Running-in

Information regarding the running-in procedure for new or overhauled engines.

Turbocharged engines

Advice on maintaining engine speed and gear selection for turbocharged engines when climbing gradients.

Altitude

Discusses fuel delivery adjustments for naturally aspirated engines operating at high altitudes.

Preventive maintenance

Preventive maintenance periods

Outlines preventive maintenance periods for average operating conditions and considerations for adaptation.

Schedules

Details maintenance schedules based on intervals (kilometers, miles, hours, months) and operations.

How to drain the cooling system

Step-by-step instructions for safely draining the engine's cooling system.

How to check the drive belt(s)

Guidance on checking drive belt condition, deflection, and tension.

How to clean the gauze strainer of the fuel lift pump

Instructions for cleaning the gauze strainer of the fuel lift pump to ensure proper fuel flow.

Fuel pre-filter

Describes the function of the fuel pre-filter and checking for water.

How to renew the element of the fuel filter

Step-by-step guide for replacing the fuel filter element.

Atomiser fault

Discusses common atomiser faults, warnings, and how to identify a defective atomiser.

How to renew an atomiser

Detailed instructions for removing and replacing an engine atomiser, including torque specifications.

How to eliminate air from the fuel system

Explains methods for removing air from the fuel system, including standard and self-vent methods.

How to eliminate air from the fuel system (standard method)

Detailed steps for bleeding air from the fuel system using the standard method.

How to eliminate air from the fuel system (self-vent method)

Detailed steps for bleeding air from the fuel system using the self-vent method.

How to renew the lubricating oil

Step-by-step instructions for changing the engine's lubricating oil.

How to renew the canister of the lubricating oil filter

Guidance on replacing the lubricating oil filter canister.

Air cleaner

Describes a typical wet type air cleaner, its maintenance, and filling with oil.

Air filter

Discusses environmental effects on air filter service, dust bowls, and automatic dust valves.

Restriction indicator

Explains the function and reset procedure for the air filter restriction indicator.

How to clean the engine breather valve

Instructions for cleaning the breather valve, specifically for 4.2482 engines.

How to check the valve tip clearances

Procedures for checking and adjusting valve tip clearances for engine valves.

Engine fluids

Fuel specification

Details recommended fuel specifications for Perkins engines, including cetane, viscosity, and sulphur content.

Low temperature fuels

Information on special winter fuels, their benefits, and potential issues like wax formation.

Aviation kerosene fuels

Discusses the use of aviation kerosene fuels, their impact on performance, and recommended consultation.

Lubricating oil specification

Specifies the correct grades of lubricating oil for different engine types and ambient temperatures.

Coolant specification

Provides recommendations for coolant quality, antifreeze mixtures, and corrosion inhibitors.

Fault diagnosis

Problems and possible causes

Lists common engine problems and their potential causes, with user and workshop checks.

Code list of possible causes

A detailed list of numbered causes corresponding to engine problems for diagnostic reference.

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