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Perkins 403D-11 Service Manual

Perkins 403D-11
100 pages
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Operation and
Maintenance
Manual
400A and 400D Industrial Engines
GG (Engine)
GH (Engine)
GJ (Engine)
GK (Engine)
GL (Engine)
GM (Engine)
GN (Engine)
GP (Engine)
GQ (Engine)
GS (Engine)
GT (Engine)
GU (Engine)
GV (Engine)
SEBU8311-09 (en-us)
June 2020
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Perkins 403D-11 Specifications

General IconGeneral
Number of Cylinders3
AspirationNaturally aspirated
Compression Ratio23.3:1
Bore77 mm
Stroke81 mm
Cooling SystemLiquid
Emission LevelEU Stage IIIA
Displacement1.131 liters

Summary

Foreword

Safety Section

Safety Messages

Explains the importance and use of warning signs and safety alerts on the engine.

General Hazard Information

Covers essential safety precautions for operating and maintaining the engine.

Burn Prevention

Provides guidelines to prevent burns from hot engine parts or fluids.

Fire Prevention and Explosion Prevention

Details measures to prevent fires and explosions related to fuel, electrical systems, and batteries.

Crushing Prevention and Cutting Prevention

Outlines safety measures to avoid crushing or cutting injuries during maintenance.

Product Information Section

Operation Section

Engine Starting

Details the pre-start checks and procedures for safely starting the engine.

Engine Operation

Guides proper engine operation for maximum life and economy, including fuel conservation.

Engine Stopping

Explains the correct procedures for stopping the engine to prevent damage and wear.

Cold Weather Operation

Provides guidelines for operating the engine effectively in cold weather conditions.

Fuel and the Effect from Cold Weather

Discusses how fuel properties impact cold weather starting and operation.

Fuel Related Components in Cold Weather

Details cold weather considerations for fuel tanks, filters, and heaters.

Maintenance Section

Fluid Recommendations (Fuel Specification)

Covers specifications and requirements for diesel fuel quality and properties.

Diesel Fuel Requirements

Outlines the minimum diesel fuel quality standards for satisfactory engine performance.

Diesel Fuel Characteristics

Explains key fuel properties like cetane number, viscosity, density, and sulfur content.

Lubricants

Covers engine oil types, viscosity, cold weather use, and aftermarket additive considerations.

Maintenance Recommendations

Provides general guidelines and procedures for engine system maintenance and safety.

Maintenance Interval Schedule

Presents a detailed schedule of recommended maintenance tasks based on service hours or time.

Cooling System Coolant Maintenance

Explains changing commercial heavy-duty and ELC coolants, including draining, flushing, and filling.

Engine Oil and Filter Service

Includes procedures for checking engine oil level, and changing oil and filter.

Fuel Injector - Test/Change

Covers procedures for testing and changing fuel injectors, and identifying faulty injectors.

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