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Perkins 4008 User Manual

Perkins 4008
59 pages
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TSL4184E
May 1998
User’s
Handbook
Perkins 4006 and 4008 Diesel
4006
4008
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Perkins 4008 Specifications

General IconGeneral
BrandPerkins
Model4008
CategoryEngine
LanguageEnglish

Summary

Important Safety Information

General Warnings

Key safety warnings and precautions that must be understood and followed before operating the engine.

Introduction and Company Information

Introduction

Purpose and scope of the user handbook.

Perkins Companies Worldwide

List of Perkins Group companies and contact information.

Brief Engine Model Descriptions

General Information

Safety and Health Precautions

Covers engine lifting, asbestos handling, and dangers from used engine oils.

General Information (Continued)

Environmental and Component Handling

Discusses environmental protection and handling of Viton seals.

Component Cleaning Procedures

Guidelines for cleaning engine components.

Diesel Engine Specifications

Typical Cooling System

Details on engine cooling system parameters and capacity.

Diesel Engine Specifications (Continued)

Fuel, Lubrication, and Governor Systems

Specifications for fuel, lubrication, and governor systems.

Diesel Engine Specifications (Continued)

Exhaust, Flywheel, and Crankshaft Specifications

Details on exhaust system, flywheel, and crankshaft.

Diesel Engine Specifications (Continued)

Weight and Electrical System Details

Information on engine dry weight and electrical system.

Diesel Engine Specifications (Continued)

Protection Equipment and Instrument Panel

Details on engine protection systems and the instrument panel.

Torque Specifications

Cylinder Head and Crankcase Torque

Torque settings for cylinder head and crankcase components.

Torque Specifications (Continued)

Other Component Torque Settings

Torque settings for oil pump, camshaft, water pump, etc.

Torque Specifications (Continued)

General Torque Guidance

General torque loadings for metric coarse threads.

Lubrication Recommendations

Oil Change Periods

Recommended intervals for lubricating oil and filter changes.

Lubrication Recommendations (Continued)

Engine Operation Advice

Advice on engine operation to maintain oil quality.

Coolant System Management

Coolant System Requirements and Maintenance

Guidelines for water quality, additives, and coolant maintenance.

Engine Fuel Specifications

Operating Procedures

Initial Engine Preparation

Steps for initial start, including battery and oil filling.

Operating Procedures (Continued)

System Priming and Filling Procedures

Instructions for priming lubrication and filling cooling systems.

Operating Procedures (Continued)

Fuel System Priming

Procedure for priming the fuel system.

Instrument Panel

Instrument Panel Layout

Description of the engine-mounted instrument panel.

Instrument Panel (Continued)

Monitoring Gauges and Ammeter

Details on temperature, pressure gauges, and ammeter.

Instrument Panel (Continued)

Additional Instrument Details

Information on tachometer, exhaust gauge, key switch, and fuse holder.

Operating Procedures (Continued)

Starting and Shutdown Procedures

Instructions for normal engine starting and shutdown.

Light Load and Standby Operation

Maintenance Procedures Overview

Routine Inspections (Daily/Weekly)

Daily and weekly inspection tasks for engine upkeep.

Maintenance Procedures (Continued)

Component Maintenance

Maintenance for batteries, radiator, and taper lock bushes.

New/Rebuilt Engine Initial Service

Initial maintenance procedures for new or rebuilt engines.

Maintenance Procedures (Continued)

Fluid and Filter Maintenance

Changing engine oil, filters, and draining water trap.

Drive Belt and Turbocharger Checks

Checking drive belts and turbocharger oil feed.

Maintenance Procedures (Continued)

Fan Drive Maintenance and Faults

Fan bearing lubrication and belt tensioning, plus V-belt fault tracing.

Maintenance Procedures (Continued)

Crankcase Breather Maintenance (Radiator Cooled)

Procedure for cleaning the crankcase breather on radiator-cooled engines.

Maintenance Procedures (Continued)

Crankcase Breather Maintenance (Heat Exchanger Cooled)

Procedure for cleaning the crankcase breather on heat-exchanger cooled engines.

Maintenance Procedures (Continued)

Crankcase Breather Maintenance (Improved Design)

Cleaning the improved design crankcase breather.

Maintenance Procedures (Continued)

Centrifugal Oil Filter Cleaning

Step-by-step guide to cleaning the centrifugal oil filter.

Maintenance Procedures (Continued)

Engine Oil and Standard Filter Changes

Procedure for changing engine oil and standard spin-on filters.

Maintenance Procedures (Continued)

Optional Oil Filter Changes

Procedure for changing optional change-over lubricating oil filters.

Maintenance Procedures (Continued)

Fuel Filter Element Changes (Stopped)

Changing fuel filter elements when the engine is stopped.

Maintenance Procedures (Continued)

Fuel Filter/Water Separator Changes

Procedure for changing the combined fuel filter water separator.

Maintenance Procedures (Continued)

Fuel Filter Element Changes (Running)

Changing fuel filter elements while the engine is running.

Maintenance Procedures (Continued)

Air Filter Maintenance

Procedures for changing standard and heavy-duty air filters.

Maintenance Procedures (Continued)

Closed Circuit Breather System

Maintenance of the closed circuit breather separator system.

Maintenance Procedures (Continued)

Closed Circuit Breather Cleaning

Cleaning the elements of the closed circuit breather system.

Maintenance Procedures (Continued)

Rocker Bridge and Valve Clearance Adjustment

Procedure for equalizing rocker bridges and setting valve clearances.

Maintenance Procedures (Continued)

Valve Train Adjustment Procedures

Detailed steps for equalizing bridge pieces and setting valve clearances.

Preventive Maintenance Schedules

Stand-by Duty Maintenance Schedule

Preventive maintenance schedule for engines in stand-by duty.

Preventive Maintenance Schedules (Continued)

Continuous Duty Maintenance Schedule

Preventive maintenance schedule for engines in continuous duty.

Engine Fault Tracing Guide

Wiring Diagrams

CAV Starter with Repeater Relay

Wiring diagram for CAV starter with repeater relay.

CAV Starter without Repeater Relay

Wiring diagram for CAV starter without repeater relay.

CAV Starter with Repeater Relay (Remote/Auto Start)

Wiring diagram for CAV starter with repeater relay for remote/auto start.

Engine Wiring (Manual Start)

Wiring diagram for engine without repeater (manual start).

Prestolite Starter with Repeater Relay

Wiring diagram for Prestolite starter with repeater relay.

Prestolite Starter without Repeater Relay

Wiring diagram for Prestolite starter without repeater relay.

Governor & Prestolite Starter Wiring (Manual/Auto Start)

Wiring diagram with Heinzmann governor & Prestolite starter.

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