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Perkins 4008-30 SD8 User Manual

Perkins 4008-30 SD8
42 pages
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Systems Operation
Testing and Adjusting
4008-30 Industrial Engine
SD8 (Engine)
M0064276 (en-us)
December 2015
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Perkins 4008-30 SD8 Specifications

General IconGeneral
Engine Model4008-30 SD8
Engine TypeDiesel
Cylinder8
Compression Ratio13.6:1
AspirationTurbocharged
Fuel SystemDirect injection
Cooling SystemWater-cooled
Lubrication SystemWet sump
Emission StandardsEU Stage IIIA

Summary

Important Safety Information

Fuel System (Systems Operation)

Fuel System Operation

Conventional design for engines using fuel injectors, covering supply, priming, and return.

Fuel Injector Mechanism

Mechanically actuated system providing downward force to pressurize fuel for injection.

Air Inlet and Exhaust System (Systems Operation)

Valve Mechanism

Controls the flow of inlet air and exhaust gases using camshaft lobes and valve components.

Lubrication System (Systems Operation)

Cooling System (Systems Operation)

Basic Engine (Systems Operation)

Cylinder Block, Liners and Heads

Describes the construction and function of cylinder blocks, liners, and cylinder heads.

Pistons, Rings and Connecting Rods

Details the construction and inspection of pistons, rings, connecting rods, and their components.

Crankshaft and Camshaft (Systems Operation)

Electrical System (Systems Operation)

Electronic Control System (Testing and Adjusting)

Engine Governing - Adjust

Details how the engine is governed by the Pandaros Digital Governor and refers to specific instructions.

Fuel System (Testing and Adjusting)

Air Inlet and Exhaust System (Testing and Adjusting)

Valve Lash - Adjust

Provides instructions and tools for adjusting valve lash clearance on the engine.

Lubrication System (Testing and Adjusting)

Engine Oil Pressure - Test

Provides required tools and procedures to measure engine oil pressure.

Lubrication System: Excessive Bearing Wear

Excessive Bearing Wear - Inspect

Explains that restricted oil passages can cause premature bearing wear.

Lubrication System: Low Oil Pressure Conditions

Engine Oil Pressure is Low

Lists conditions that can cause low engine oil pressure, such as low oil level or gauge issues.

Lubrication System: High Oil Pressure

Engine Oil Pressure is High

Discusses causes of high oil pressure, such as stuck bypass valves or restricted oil flow.

Cooling System: Overview and Issues

Pressure Test on the Oil Cooler

Provides instructions for pressure testing the oil cooler using a gauge.

Cooling System Overheating

Explains causes of overheating, such as overloading, low coolant flow, or leaks.

Cooling System: Inspection and Regulator Test

Water Temperature Regulator - Test

Details the procedure for testing the water temperature regulator's opening temperature and valve operation.

Basic Engine Components

Connecting Rod Bearings

Instructs on measuring and installing connecting rod bearings, including options for ground crankshafts.

Main Bearings

Describes available main bearings for ground crankshafts and their replacement procedure.

Cylinder Head Inspection

Details visual examination of valve faces, stems, and checking valve stem dimensions.

Flywheel Inspection

Flywheel Housing Inspection

Crankshaft Thrust Measurement

Crankshaft Thrust - Measure

Details the procedure for measuring crankshaft thrust using a dial indicator group and chart.

Vibration Damper

Front Gear Group Inspection

Gear Group (Front) Inspection and Measurement

Outlines inspection and backlash measurement procedures for the front gear group components.

Electrical System Overview

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