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Perkins 4008-30 User Manual

Perkins 4008-30
102 pages
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Operation and
Maintenance
Manual
4006-23 and 4008-30 Industrial Engines
SEBU9077-02 (en-us)
February 2023

Table of Contents

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Perkins 4008-30 Specifications

General IconGeneral
Engine Model4008-30
Engine TypeDiesel
Cylinders8
AspirationTurbocharged
Cooling SystemWater-cooled
Displacement30.5 liters (1861 cubic inches)

Summary

Important Safety Information

Foreword

California Proposition 65 Warning

Warning about chemicals known to cause cancer, birth defects, and reproductive harm.

Literature Information

Information on manual content, storage, and language.

Maintenance Intervals

Overhaul Information

Safety Section

Safety Messages

Details on warning signs, their location, and maintenance.

Universal Warning

Instructions to read manual warnings; location of universal warning labels.

Do Not Step

Warning about not stepping on certain surfaces due to slipperiness or instability.

Hot Surface Warning

Warning about hot parts causing burns; use protective clothing.

Hot Fluid Under Pressure Warning

Warning about hot coolant under pressure causing burns; procedure for opening cap.

Ether Warning

Warning against using aerosol starting aids due to explosion risk.

Rotating Shaft Hazard

Warning about rotating shafts causing injury or death; keep hands away.

General Hazard Information

Fluid Penetration Hazard

Warning about pressurized fluid injection causing injury or death.

Containing Fluid Spillage

Precautions for containing fluids during service and proper disposal.

Hexavalent Chromium Precautions

Handling precautions for hexavalent chromium on exhaust systems.

Asbestos Information

Handling guidelines for asbestos debris and asbestos-free parts.

Burn Prevention

Coolant Burn Hazard

Warning about hot coolant under pressure causing burns.

Oil Burn Hazard

Warning about hot oil causing burns.

Viton Seal Burn Hazard

Warning about burning Viton seals producing hazardous acid.

Fire Prevention and Explosion Prevention

Crushing and Cutting Prevention

Mounting and Dismounting

Before Starting Engine

Engine Operation Procedures

Engine Starting

Procedures for starting the engine safely and correctly.

Engine Stopping

Procedures for stopping the engine safely and correctly.

Electrical System and Grounding

Grounding Practices

Importance of proper grounding for engine electrical system reliability.

Engine Electronics

Model Views

Model View Illustrations

Illustrative views of engine features for specific models.

Engine Description

Engine Specifications

Details on engine front/rear, left/right sides, and cylinder numbering.

Engine Cooling and Lubrication

Components of the cooling and lubrication systems.

Engine Service Life

Factors affecting engine service life and utilization.

Product Identification Information

Plate Locations and Film Locations

Location of the engine serial number plate and emission label.

Lifting and Storage

Engine Lifting Procedures

Instructions for safely lifting the specified engine models.

Radiator Lifting Only

Instructions for safely lifting the radiator.

Engine Storage

Storage Level A

Storage level for 12 months, used for transport in container or truck.

Storage Level B

Storage level for 2 years under normal conditions (-15° to +55°C, 90% humidity).

Storage Level C

Storage level for 5 years in tropical/arctic climates or specific European standards.

Features and Controls

Monitoring System

Engine sensors and switches monitoring key parameters like temperature and pressure.

Sensors and Electrical Components

Typical locations of sensors and electrical components on the engine.

Engine Diagnostics

Self-Diagnostics

How Perkins engines perform self-diagnostics and retrieve codes.

Diagnostic Lamp

Function of the diagnostic lamp to indicate active faults.

Fault Logging

Capability of logging diagnostic codes and identifying them with a service tool.

Engine Operation with Active Diagnostic Codes

How to interpret active diagnostic codes during normal engine operation.

Engine Operation with Intermittent Diagnostic Codes

How to handle intermittent faults and log observations.

Configuration Parameters

System Configuration Parameters

Parameters affecting emissions/power, programmed at factory.

Customer Specified Parameters

Parameters configurable for specific application needs.

Engine Starting Procedures

Before Starting Engine

Critical checks and steps to perform before starting the engine.

Normal Engine Starting Procedure

Step-by-step guide for normal engine starting.

Alternative Engine Starting Procedure

Procedure for new or rebuilt engines and after major overhaul.

Standby/Low Hours Starting Procedure

Procedure for standby applications or engines with low hours.

Cold Weather Starting

Engine Operation

Fuel Conservation Practices

Tips for saving fuel and maximizing engine efficiency.

Engine Stopping Procedures

Stopping the Engine

General guidelines for stopping the engine.

Emergency Stopping

Use of emergency stop button and its function.

After Stopping Engine Checks

Checks and actions to perform after the engine has been stopped.

Refill Capacities

Lubrication System Capacities

Refill capacities for the engine crankcase and oil filters.

Cooling System Capacities

Refill capacities for the cooling system with and without radiator.

Fluid Recommendations - Coolant

General Coolant Information

Important notices and reasons for cleaning the cooling system.

Water Recommendations

Recommendations for using distilled/deionized water and types to avoid.

Coolant Recommendations

Recommended coolant types (ELC, ELI) and commercial alternatives.

Fluid Recommendations - Engine Oil

General Lubricant Information

Information on API, SAE, ECF standards and licensing.

Perkins Diesel Engine Oils Recommendations

Preferred and acceptable Perkins diesel engine oils and their specifications.

Lubricant Viscosity Recommendations

Recommended oil viscosity grades for different ambient temperatures.

Fluid Recommendations - Fuel

General Fuel Information

Information on fuel quality, water in fuel, and general advice.

Diesel Fuel Recommendations

Information on preferred and permissible diesel fuels.

Aftermarket Fuel Additives

Perkins' stance on aftermarket fuel additives and precautions.

Maintenance Interval Schedules

Engines in Base Load Applications

Maintenance tasks based on hours/time for base load applications.

Engines in Standby Applications

Maintenance tasks based on hours/time for standby applications.

Engines in Prime Power Applications

Maintenance tasks based on hours/time for prime power applications.

Aftercooler Core Maintenance

Aftercooler Core - Clean/Test

Procedure for cleaning and testing the aftercooler core.

Aftercooler Core - Inspect

Procedure for inspecting the aftercooler core for damage and debris.

Alternator Maintenance

Alternator - Inspect

Procedure for inspecting the alternator and checking battery charging.

Alternator Pulley - Check

Procedure for checking the alternator pulley and tightening grub screws.

Battery Maintenance

Battery - Replace

Procedure for safely replacing the engine battery.

Battery Electrolyte Level - Check

Procedure for checking and maintaining battery electrolyte level.

Battery or Battery Cable - Disconnect

Procedure for safely disconnecting battery cables or batteries.

Belts Maintenance

Fan Drive Belts Inspection and Adjustment

How to inspect and adjust fan drive belts for correct tension.

Fan Drive Belts Replacement

Procedure for replacing fan drive belts.

4006-23 Engine Belts Inspection and Adjustment

How to inspect and adjust belts for the 4006-23 engine.

Alternator Belt Inspection, Adjustment, and Replacement

Procedure for inspecting, adjusting, and replacing the alternator belt.

Cooling System Maintenance

Cooling System Coolant (ELC) - Change

Procedure for changing Extended Life Coolant (ELC).

Cooling System Coolant Level - Check

Procedure for checking the engine coolant level.

Crankshaft Vibration Damper Inspection

Driven Equipment Check

Engine Cleaning

Engine Air Cleaner Maintenance

Engine Air Cleaner Element - Replace

Procedure for replacing the engine air cleaner element.

Engine Air Cleaner Service Indicator

Procedure for checking and resetting the air cleaner service indicator.

Engine Crankcase Breather Cleaning

4006-23 Engine Crankcase Breather - Clean

Procedure for cleaning the breather on the 4006-23 engine.

4008-30 Engine Crankcase Breather - Clean

Procedure for cleaning the breather on the 4008-30 engine.

Engine Mounts Inspection

Engine Oil Level Check

Engine Oil Pump Inspection

Engine Oil Sample Analysis

Initiating an Oil Analysis Program

Steps for starting an oil analysis program.

Obtain the Sample and Analysis

How to properly take an oil sample and record information.

Engine Oil and Filter Change

Replace the Oil Filter

Procedure for replacing the engine oil filters.

Fill the Oil Pan

Procedure for filling the engine oil pan with new oil.

Engine Protective Devices Check

Engine Valve Lash Inspection and Adjustment

Fan Drive Pulley Check

Fuel Injector Inspection and Adjustment

Fuel System Priming

Fuel System Filter Replacement

Fuel System Primary Filter/Water Separator Drain

Fuel Tank Water and Sediment Drain

Fuel Transfer Pump Inspection

Governor Actuator Check

Hoses and Clamps Maintenance

Jacket Water Heater Check

Major Overhaul

Scheduling a Major Overhaul

Factors determining the need for a major overhaul.

Top End Overhaul

Scheduling a Top End Overhaul

Factors determining the need for a top end overhaul.

Monitoring Valve Seat Wear

How to monitor valve seat wear and record valve lash.

Radiator Cleaning

Severe Service Application Check

Speed Sensor Clean and Inspect

Starting Motor Inspection

Turbocharger Inspection

Walk-Around Inspection

Water Pump Inspection

Warranty Information

Emissions Warranty Information

Information on emissions warranty coverage.

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