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Perkins 404D-22 Service Manual

Perkins 404D-22
100 pages
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Operation and
Maintenance
Manual
400A and 400D Industrial Engines
GG (Engine)
GH (Engine)
GJ (Engine)
GK (Engine)
GL (Engine)
GM (Engine)
GN (Engine)
GP (Engine)
GQ (Engine)
GS (Engine)
GT (Engine)
GU (Engine)
GV (Engine)
SEBU8311-09 (en-us)
June 2020
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Perkins 404D-22 Specifications

General IconGeneral
Number of Cylinders4
AspirationNaturally Aspirated
Bore84 mm
Stroke100 mm
Fuel SystemDirect Injection
Engine Model404D-22
Engine TypeDiesel
Compression Ratio23.3:1
Cooling SystemLiquid
Displacement2.2 liters
Emissions ComplianceEU Stage IIIA

Summary

Foreword

Safety

Overview of safety precautions and hazardous situations.

Operation

Guidance on operating techniques for efficiency and economy.

Maintenance

Guide to engine care with illustrated step-by-step instructions.

Safety Section

Safety Messages

Explains warning signs and their importance for safe operation.

General Hazard Information

Details common hazards, precautions, and safety practices for engine operation.

Engine Starting and Operation Safety

Covers starting, electrical, crushing, cutting, and general safety for engine operation.

Product Information Section

Model Views and Descriptions

Illustrates and describes engine models, features, and specifications.

Product Identification and Aftermarket Parts

Information on identifying engine components and using aftermarket parts.

Operation Section

Lifting and Storage

Procedures for lifting and storing engines safely.

Engine Operation Basics

Covers gauges, controls, starting, operation, and stopping procedures.

Cold Weather Operation

Recommendations for operating the engine in cold ambient temperatures.

Maintenance Section

Refill Capacities and Fluid Recommendations

Lists fluid capacities and provides recommendations for fuels, oils, and coolants.

Maintenance Schedule and Key Procedures

Outlines maintenance tasks, intervals, and guides for critical systems like cooling, fuel, and oil.

Maintenance Recommendations

System Pressure Release and Welding Safety

Procedures for releasing system pressure and safety guidelines for welding.

Warranty Section

Warranty Information

General information regarding engine warranty coverage and emissions compliance.

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