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Perkins 404C-22 Service Manual

Perkins 404C-22
88 pages
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Operation and
Maintenance
Manual
400C Industrial Engine
HB (Engine)
HD (Engine)
HH (Engine)
HL (Engine)
HM (Engine)
HN (Engine)
HP (Engine)
HR (Engine)
SEBU7992-05 (en-us)
February 2020

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Perkins 404C-22 Specifications

General IconGeneral
Engine Model404C-22
Displacement2.2 liters
AspirationNaturally aspirated
Compression Ratio23.3:1
Fuel SystemDirect injection
Fuel TypeDiesel
Configuration4-cylinder
Bore84 mm
Cooling SystemLiquid Cooled
Torque142 Nm
Emissions ComplianceStage II
Stroke100 mm (3.9 in)

Summary

Foreword

California Proposition 65 Warning

Warnings regarding hazardous chemicals in engine exhaust and materials.

Literature Information

Guidance on storing and reading the operation and maintenance manual.

Safety Precautions Overview

Introduction to the safety section and essential precautions.

Engine Operation Basics

Overview of basic operating techniques and developing operator skills.

Engine Maintenance Introduction

Introduction to the maintenance section for engine care.

Safety Section

Understanding Safety Warnings

Explains warning labels, symbols, and their meanings on the engine.

General Hazard Identification

Covers general hazards like pressure, fluid penetration, and electrical safety.

Burn and Fire Prevention

Details precautions to prevent burns and fire hazards from engine parts and fluids.

Fire and Explosion Hazards

Discusses hazards related to fuels, lubricants, batteries, and explosion risks.

Crushing and Cutting Safety

Outlines measures to avoid crushing and cutting hazards during maintenance.

Pre-Start Engine Checks

Key checks and preparations required before starting the engine.

Safe Engine Starting Procedures

Procedures and warnings for safely starting the engine.

Safe Engine Stopping Procedures

Proper procedures for stopping the engine to prevent damage.

Electrical System Safety

Safety precautions related to the engine's electrical system.

Product Information Section

Engine Model Views

Visual representations of engine models and their components.

Engine Description Overview

Details on engine construction, components, and general operation.

402C-05 Engine Specifications

Technical specifications for the 402C-05 engine model.

403C Engine Specifications

Technical specifications for 403C-07 and 403C-11 engine models.

403C-15 and 403C-17 Engine Specifications

Technical specifications for 403C-15 and 403C-17 engine models.

404C Engine Specifications

Technical specifications for 404C-15 and 404C-22 engine models.

404C-22T Engine Specifications

Technical specifications for the 404C-22T engine model.

Product Identification Information

Information on identifying engine models, serial numbers, and key data.

Emissions Compliance Information

Information regarding engine emission compliance and certification.

Operation Section

Engine Lifting and Storage

Guidelines for safely lifting and storing the engine.

Engine Storage Procedures

Procedures for protecting the engine during extended storage periods.

Cooling System Operation

Maintenance and operation of the engine's cooling system.

Gauges and Indicators Explained

Explanation of engine gauges and their readings for monitoring performance.

Engine Features and Controls

Overview of engine features and control systems.

Starting the Engine

Detailed steps and warnings for starting the engine.

Engine Operation and Fuel Conservation

Guidelines for proper engine operation and fuel conservation.

Engine Stopping Procedures

Procedures for safely stopping the engine to prevent damage.

Cold Weather Operation Guidelines

Recommendations for operating the engine in cold weather conditions.

Maintenance Section

Refill Capacities Guide

Specifications for engine oil, coolant, and other fluid capacities.

Fluid Recommendations

Guidance on selecting and using appropriate fuels, oils, and coolants.

Maintenance Interval Schedule

A comprehensive schedule of maintenance tasks based on service hours or time.

Alternator and Fan Belt Service

Instructions for inspecting, adjusting, and replacing alternator and fan belts.

Battery Service Procedures

Instructions for replacing the battery and checking electrolyte levels.

Cooling System Coolant Service

Procedures for changing coolants and checking coolant levels.

Engine Cleaning and Air Cleaner Service

Procedures for cleaning the engine and servicing the air cleaner.

Engine Crankcase Breather and Mounts Service

Replacing crankcase breather and inspecting engine mounts.

Engine Oil and Filter Service

Detailed steps for changing engine oil and oil filter.

Engine Valve Lash and Fuel Injector Service

Adjusting valve lash and servicing fuel injectors.

Fuel System Service

Procedures for priming the fuel system and replacing fuel filters.

Fuel Tank and Hoses Service

Draining fuel tanks and inspecting fuel hoses and clamps.

Radiator and Severe Service Checks

Cleaning radiators and identifying severe service conditions.

Starting Motor and Turbocharger Inspection

Inspecting the starting motor and turbocharger.

Water Pump Inspection

Procedure for inspecting the water pump for leaks and proper function.

Warranty Section

General Warranty Information

General information about engine warranty coverage.

Emissions Warranty Details

Details on warranty coverage for emissions compliance.

Product and Dealer Information

Product Information Recording

Space to record specific product details like model and serial numbers.

Dealer Information Recording

Space to record dealer contact and service information.

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