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Perkins 4000 Series User Manual
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TPD1508E, Issue 1
December 2003
User’s
Handbook
Perkins 4000 Series Inline diesel engine
4006-23TAG1A
4006-23TAG2A
4006-23TAG3A
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
5
Introduction
5
General Safety Precautions
7
Maintenance Schedule
8
Viton Seals
8
How to Care for Your Engine
8
Engine Preservation
9
POWERPART Recommended Consumable Products
11
Engine Identification
13
Engine Data
14
Coolant System Data
14
Fuel System Data
14
Governors Data
14
Lubrication System Data
15
Induction System Data
15
Exhaust System Data
15
Flywheel Data
15
Flywheel Housing Data
15
Crankshaft Data
15
Dry Weight Data
15
Engine Mounting Bolts
15
Electrical System Data
16
Protection Data
16
2 Engine Views
17
Location of Engine Parts
17
3 Operation Instructions
19
How to Start the Engine
19
Normal Engine Start
21
How to Stop the Engine
22
Light Load Operation
23
4 Maintenance
25
Maintenance Periods
25
Maintenance and Overhaul Schedule
26
How to Drain the Cooling System
28
How to Fill the Cooling System
29
How to Drain the Water Sediment
31
How to Check the Tension of the Alternator Belt
32
How to Check the Tension of the Fan Belts
33
How to Renew the Engine Lubricating Oil
34
How to Renew the Lubricating Oil Filters
35
How to Change the Main Fuel Filter Canisters
36
How to Adjust the Bridge Piece and Set Valve Clearance
37
How to Clean the Crankcase Breather Element
39
5 Engine Fluids
41
Fuel Specification
41
Lubricating Oil Specification
41
Coolant Specification
42
Warranty
42
6 Engine Fault Diagnosis
43
Introduction
43
Problems and Possible Causes
44
List of Possible Causes
45
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Perkins 4000 Series Specifications
General
Engine Type
Diesel
Cylinder Configuration
Inline
Number of Cylinders
6
Aspiration
Turbocharged
Cooling System
Liquid-cooled
Bore
160 mm
Stroke
190 mm
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