EasyManua.ls Logo

Perkins 4000 Series User Manual

Perkins 4000 Series
46 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
TPD1508E, Issue 1
December 2003
User’s
Handbook
Perkins 4000 Series Inline diesel engine
4006-23TAG1A
4006-23TAG2A
4006-23TAG3A
Question and Answer IconNeed help?

Do you have a question about the Perkins 4000 Series and is the answer not in the manual?

Perkins 4000 Series Specifications

General IconGeneral
Engine TypeDiesel
Cylinder ConfigurationInline
Number of Cylinders6
AspirationTurbocharged
Cooling SystemLiquid-cooled
Bore160 mm
Stroke190 mm

Summary

General Information

Introduction to Perkins 4000 Series

Overview of Perkins 4000 Series engines and handbook purpose.

General Safety Precautions

Crucial safety guidelines for operating and maintaining the engine.

Viton Seals Handling

Handling precautions for Viton seals due to potential acid formation.

Engine Care and Maintenance

Guidance on proper engine maintenance for optimal performance and longevity.

Engine Preservation Methods

Methods and levels for preserving engines during storage and transport.

Recommended Consumable Products

List of recommended Perkins parts and consumables for service and maintenance.

Engine Identification

Explanation of how to identify specific engine models and serial numbers.

Engine Technical Data

Technical specifications for engine dimensions, capacities, and performance parameters.

Coolant System Specifications

Specifications for the engine's cooling system, including capacity and pressure.

Fuel System Specifications

Specifications for the engine's fuel system components and flow rates.

Governor Specifications

Information on the type of governor used in the engine.

Lubrication System Data

Technical specifications for the engine's lubrication system, including oil type and capacity.

Induction System Data

Specifications related to the engine's air intake and turbocharging system.

Exhaust System Data

Specifications for the engine's exhaust system, including manifold and back pressure.

Flywheel and Housing Specifications

Technical specifications for the engine's flywheel and flywheel housing.

Crankshaft and Weight Data

Specifications for the engine's crankshaft and weight details.

Engine Mounting Bolt Specifications

Details on the bolts used for mounting the engine.

Electrical System Specifications

Specifications for the engine's electrical components like alternator and starter.

Engine Protection Data

Details on engine protection systems, alarms, and shutdown parameters.

Engine Views

Location of Engine Parts

Diagram and list identifying key components on the engine.

Right Hand Side Engine View

Illustration of engine parts visible from the right side.

Left Hand Side Engine View

Illustration of engine parts visible from the left side.

Operation Instructions

How to Start the Engine

Step-by-step guide on initiating engine operation.

Initial Engine Start Procedure

Specific procedures for starting the engine for the first time or after long periods.

Priming the Fuel System

Procedure for filling the fuel system with fuel and removing air.

Priming the Engine Oil System

Procedure for filling the lubrication system with oil and removing air.

Normal Engine Start

Standard procedure for starting the engine during regular operation.

How to Stop the Engine

Instructions for safely shutting down the engine.

Light Load Operation Guidelines

Guidelines and precautions for running the engine at low load conditions.

Maintenance Procedures

Maintenance Periods Overview

Overview of recommended intervals for engine maintenance tasks.

Maintenance and Overhaul Schedule

Detailed schedule of maintenance tasks based on hours or months.

Cylinder Head Overhaul

Procedures and intervals for cylinder head maintenance.

Major Overhaul Procedures

Procedures and intervals for major engine overhauls.

Draining the Cooling System

Step-by-step instructions for draining the engine's cooling system.

Filling the Cooling System

Step-by-step instructions for refilling the engine's cooling system.

Changing the Air Filter

Procedure for replacing the engine's air filter elements.

Draining Fuel Water Sediment

Procedure for removing water and sediment from the fuel filter.

Checking Alternator Belt Tension

Procedure for verifying and adjusting alternator belt tension.

Adjusting Alternator Drive Belt

Steps for adjusting the alternator belt tension.

Checking Fan Belt Tension

Procedure for verifying and adjusting fan belt tension.

Adjusting Fan Belts

Steps for adjusting the fan belt tension.

Renewing Engine Lubricating Oil

Instructions for changing the engine's lubricating oil.

Renewing Lubricating Oil Filters

Instructions for replacing the engine's oil filters.

Changing Main Fuel Filter Canisters

Procedure for replacing the main fuel filter elements.

Adjusting Bridge Piece and Valve Clearance

Procedure for adjusting engine valve bridge pieces and clearances.

Adjusting Valve Clearance

Procedure for setting the correct valve clearances.

Cleaning Crankcase Breather Element

Instructions for cleaning the engine's crankcase breather element.

Engine Fluids

Fuel Specification Requirements

Standards and requirements for diesel fuel used in the engine.

Fuel Cleanliness Standards

Importance and requirements for maintaining fuel cleanliness.

Lubricating Oil Specification

Recommended types and specifications for engine lubricating oil.

Coolant Specification Details

Recommended types and specifications for engine coolant.

Water Quality for Coolant

Requirements for water used in the coolant mixture.

Engine Fault Diagnosis

Introduction to Fault Diagnosis

Overview of the fault diagnosis chapter and its scope.

Service Tool Connections

Diagram showing connections for diagnostic electronic tools.

Problems and Possible Causes

Table correlating engine problems with potential causes and checks.

List of Possible Causes

Detailed list of potential causes for engine malfunctions.

Related product manuals