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Pertici WM1L/S - User Manual

Pertici WM1L/S
63 pages
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Instruction manual for use and maintenance
for WM1L/S WM1L/S-M WM1L/E Single
head machines
File: 1927.doc - 25/01/02 11:55
1
Via delle Città, 41/43 50052 Certaldo (Firenze)
Tel. 0571. 65 12 04
Fax (ufficio amministrativo commerciale) 0571. 65 29 91
Fax (ufficio tecnico) 0571 65 08 98
Corrispondenza P.O. BOX 196 CERTALDO (FI) ITALY
Email:pertici@pertici.it http://www.pertici.it
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Summary

1. Introduction

2. General Precautions

3. Characteristics

3.1 Description of the machine

Provides an overview of the welding machines and their main components.

Holding surfaces group and profile locking

Details the components and function of profile holding and locking systems.

Gruppo posizionatore profili

Describes the profile positioning group and its mechanical adjustments.

Group for movement of heating plate for fusion

Explains the mechanism for moving the heating plate vertically and horizontally.

Group for total protection of moving parts

Details the safety guards and their integrated devices for protection.

3.2 Technical features

Lists specifications like voltage, power, pressure, dimensions, and weight for different models.

3.3 Directly functioning components during welding

Identifies key components used during the welding operation.

3.3.1 Heating plate for fusion

Explains the function, material, and temperature of the heating plate.

3.3.2 Welding seal limitation blades

Describes the welding seal limitation blades, their types, and adjustment options.

3.4 Use limits

Defines the intended use, operating environment, and temperature/humidity conditions.

3.4 Standard kits

Lists the standard components and features included with the machines.

3.5 Optional;Spare parts

Details optional and spare parts available for different machine models.

3.6 Conformity with safety standards

Lists the safety directives and standards the machines comply with.

4. Commissioning

4.1 Transport

Provides guidelines for safely shipping and handling the machines.

4.2 Positioning

Explains how to position the machine on a stable floor, considering accessibility and safety.

4.3 Safety zones and dimensions

Specifies the required working space around the machine and identifies safety areas.

4.4 Setting up for work

Details the steps for levelling the machine using its vibration-damping feet.

Mounting optional profile supporting arms

Describes the procedure for assembling optional profile supporting arms.

4.5 Compressed air hook-up

Explains how to connect the compressed air supply and its required pressure.

4.6 Connection of the electric equipment

Guides on connecting the machine to the power supply, checking voltage and compliance.

5. Use

5.1 Checks before use

Lists essential checks to perform before operating the machine for safety and proper function.

5.2 Description of controls

Identifies and explains the purpose of the machine's control panel elements.

Main section switch

Explains the function of the main switch for powering the machine on/off.

Emergency push button

Details the emergency stop button, its appearance, and how to reset it.

Left;right locking;unlocking push buttons

Describes the buttons used to lock and unlock the workpiece.

Bi-manual push buttons P1 P2

Explains the function of the P1 and P2 buttons for starting the working cycle.

Fusing pressure adjustment knob

Describes how to adjust the pressure applied to the workpiece during fusion.

Disconnecting slide valve

Explains the function of the slide valve for connecting/disconnecting the pneumatic circuit.

Line pressure adjustment knob

Details how to adjust the pneumatic supply pressure for machine operations.

Safe touch device

Explains the safety feature designed to prevent hand injuries during the blocking cycle.

5.3 Operating cycle

Guides the user through the step-by-step process of performing a welding cycle.

5.4 Emergency device

Explains the function of the emergency stop button and how to reset the machine.

5.5 Functionality of sensors

Describes the different types of sensors used and their roles in monitoring machine status.

Inductive sensor

Explains how the inductive sensor detects metallic objects and controls the fusion state.

Reed sensors

Describes the reed sensors, their location, and their function.

Thermocouples

Explains the thermocouple's role in measuring temperature and its installation options.

5.5.4 Welding at angles different from 90°

Details how to adjust the machine to weld at various angles from 40° to 180°.

5.6 Precautions to ensure safety during use

Provides essential safety guidelines and warnings for operating the machine.

6. Adjustment of Working Parameters

6.1 Temperature of the heating plate

Guides on setting and adjusting the temperature of the heating plate via the control panel.

6.2 Temperature of welding seal limitation blades

Explains how to set the temperature for the optional heated welding seal limitation blades.

6.3 Timer for warming-up

Details how to set the timer for the machine's warm-up phase.

6.4 Cooling Timer

Guides on setting the timer for the cooling phase after welding.

6.5 Mechanical parameters for welding

Lists the standard mechanical parameters for welding and options for modification.

Servizi

9.1 Plate Cleaning

Provides instructions on cleaning the heating plate, including safety precautions.

9.2 Replacement of Teflon

Details the procedure for replacing the Teflon coating on the heating plate.

9.3 Protected Menu

Explains access to protected machine controls requiring a password.

9.4 Reset Memory

Describes the function for resetting machine memory, typically for program updates.

Addendum 7

Noise Level Values

Presents noise level measurements according to ISO 3746 standard.

Acoustic Pressure Level

Shows the measured acoustic pressure level at the operator's position.

Pertici WM1L/S Specifications

General IconGeneral
BrandPertici
ModelWM1L/S
CategoryWelding System
LanguageEnglish

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