PETTIBONE 6044 User Manual (English)

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OWNER/OPERATOR MANUAL

MODEL 6036/6044/8036/8044

10044/10056

ROUGH TERRAIN FORKLIFT

OM-4009

Table of Contents3
Introduction7
Safety10
Safety Rules10
Before Operation11
Machine Operation12
Transporting Safely13
Parking the Machine13
Burn Prevention13
Fire or Explosion Prevention14
Maintenance15
Safety While Servicing the Machine15
Maintenance Procedures15
Decals17
Decal Locations17
Left Side View of Machine Decals18
Decals Located Behind Seat19
Hydraulic and Fuel Tank Decals22
Illustrated Decal Locations23
Standard Decals Used24
Material Safety Data Sheets41
Identification Numbers41
Equipment43
Right, Left, Front and Rear of Machine44
Explanation of Danger45
Identification47
Forklift Identification Plate47
Engine Identification Plate47
Axle Identification Plate Location47
Transmission and Engine Identification Plate Locations48
Equipment Description49
Forklift Description49
Standard Engine Description49
Transmission Description49
Operation52
Entering the Operator's Compartment52
Arm Rest52
Operator's Seat52
Seat Belt53
Instrument Panel54
Fuel Gauge54
Engine Coolant Temperature Gauge54
Engine Hourmeter54
Gauges55
Warning Lights55
Bottom Area of Dash55
Inclinometer55
Parking Brake Switch56
Axle Lock Warning Light56
Brake Oil Pressure Warning Light56
Clutch Cut-Off Switch56
Engine Oil Pressure Warning Light57
Ignition Switch57
Steering Selector57
Hydraulic Controls58
Display, Control or Indicator58
Function58
Throttle and Brake Controls59
Transmission Controls60
Check Transmission Oil61
Cummins Engine Oil Dipstick61
Check Hydraulic Fluid Level62
Tires and Rims62
Radiator Coolant Level Check62
Transmission Fluid Dipstick62
Inspection for Leaks63
General Inspection63
Gauges and Indicators63
Changes in Performance63
Operational Checks & Services64
Operating Instructions64
Startup and Driving64
Steering Modes66
Oblique Steering Mode66
Two-Wheel Steering Mode66
Four-Wheel Steering Mode66
Raising the Load68
Scheduled Maintenance70
Fluids and Lubricants72
Lubrication74
Machine Lubrication Points74
Boom Lubrication Points74
Drive Shaft Lubrication Points75
Axle Lubrication Points75
Chassis Lubrication Points75
Lubrication Points76
Troubleshooting77
Engine Troubleshooting77
Engine Electrical Troubleshooting81
Transmission Troubleshooting82
Hydraulic System Troubleshooting84
Main Directional Valve Troubleshooting86
Remote Control Valve88
Accumulator Charging Valve Troubleshooting89
Frame Tilt Cylinder Troubleshooting90
Fork Tilt Cylinder Troubleshooting91
Extension Cylinder Troubleshooting92
Replace Fuel Filter Element93
Bleeding the Fuel System93
Fuel Filter Replacement93
Service Air Cleaner95
Drain and Refill Cooling System96
Air Cleaner Service96
Thermostat Test97
Draining and Refill Cooling System97
Drive Belt Tension Adjustment98
Battery Replacement98
Fuse Replacement99
Engine Oil Change99
Engine Oil Filter99
Transmission Oil Change100
Transmission Drain Plug Location100
Transmission Filter Element Replacement101
Axle Lubricant Change101

Brand	PETTIBONE
Model	6044
Category	Forklifts
Language	English

PETTIBONE 6044 User Manual

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