EasyManua.ls Logo

Peugeot Motorcycles Citystar 125i User Manual

Peugeot Motorcycles Citystar 125i
72 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Sales division
Technical network leadership
WORKSHOP MANUAL
-

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Peugeot Motorcycles Citystar 125i and is the answer not in the manual?

Peugeot Motorcycles Citystar 125i Specifications

General IconGeneral
BrandPeugeot Motorcycles
ModelCitystar 125i
CategoryScooter
LanguageEnglish

Summary

PRODUCTS DANGER SYMBOLS USED

Protection of individuals and of the environment

Explains danger symbols for personal and environmental safety, providing guidance on their meaning and precautions to take.

STEERING/FORK

Changing the front fork seals

Detailed steps for replacing the front fork seals on the Peugeot CityStar scooter.

FUEL SYSTEM

Procedure for reducing the fuel circuit pressure

Outlines the necessary steps to safely reduce fuel system pressure before maintenance.

POWER UNIT

Removal of the power unit

Step-by-step guide for removing the entire power unit from the scooter frame.

CHARACTERISTICS

Engine

Provides detailed technical specifications for the scooter's engine, including power, torque, and dimensions.

CHARACTERISTICS

Chassis

Details the specifications of the scooter's chassis, including suspension and frame material.

CHARACTERISTICS

Brakes

Describes the front and rear brake systems, including disc diameter, thickness, and caliper type.

SERVICE SCHEDULE AND COMMISSIONING

To be checked at each service

Outlines the regular checks required during scheduled maintenance intervals.

SERVICE SCHEDULE AND COMMISSIONING

Servicing for 125 cc models

Specific maintenance tasks and intervals for the 125cc CityStar model.

SERVICE OPERATIONS

Changing the engine oil and replacing the oil filter

Detailed procedure for draining engine oil and replacing the oil filter, including tightening torques.

Replacing the air filter

Step-by-step guide for removing, cleaning, and installing the air filter element.

SERVICE OPERATIONS

Installing the battery

Instructions for correctly mounting the battery and connecting its cables and breather hose.

SPECIAL IMPORTANT POINTS

Safety precautions for fuel handling

Important safety warnings regarding petrol flammability and engine cooling before work.

TIGHTENING TORQUES

Engine part

Lists specific tightening torques for various engine components.

TIGHTENING TORQUES

Cycle part

Specifies tightening torques for chassis and suspension components.

SPECIAL TOOLS

Specialized Tools

Lists specific tools required for various maintenance and repair procedures, with part numbers.

SPECIAL TOOLS

Standard tools

Lists common workshop tools and their specific types or part numbers for use.

LOCATION OF COMPONENTS

Component Identification

Illustrates the scooter with numbered components and a corresponding list for identification.

4 STROKE INDIRECT INJECTION SYSTEM FUNCTIONAL DIAGRAM

Wiring Diagram

A detailed electrical schematic showing the connections of the fuel injection system components.

BODY PANELS

Location of body components

Diagram showing the location of various body panels on the scooter, with numbered labels.

BODY PANELS

Body component sequence of disassembly

Illustrates the order in which body panels should be removed for maintenance or repair.

BODY PANELS

Removal of the storage compartment

Step-by-step instructions for removing the under-seat storage compartment.

Removal of the rear body cover

Procedure for removing the rear body panels, including the grab handle.

BODY PANELS

Removal of headlight panels

Detailed steps to remove the front headlight assembly and surrounding panels.

BODY PANELS

Removal of front lower shield panels

Instructions for removing the lower front panels of the scooter's fairing.

Removal of the rear shield panel

Procedure for removing the rear shield panel, likely near the tail light.

BODY PANELS

Removal of handlebar upper fairing

Steps to remove the upper fairing section around the handlebars.

BODY PANELS

Removal of footboard

Steps for removing the main floor panel or footboard of the scooter.

SERVICE OPERATIONS

Changing the engine oil and replacing the oil filter

Detailed procedure for draining engine oil and replacing the oil filter, including tightening torques.

SERVICE OPERATIONS

Replacing the air filter

Step-by-step guide for removing, cleaning, and installing the air filter element.

SERVICE OPERATIONS

Draining the cooling circuit

Procedure for draining the engine's cooling system, including refilling and bleeding.

SERVICE OPERATIONS

Removal of the primary transmission cover

Steps to remove the cover protecting the primary transmission system on 125cc models.

SERVICE OPERATIONS

Checking the transmission cover bearing

Procedure for inspecting and replacing the bearing within the transmission cover.

SERVICE OPERATIONS

Removal of the primary drive

Detailed instructions for removing the primary drive components, including pulleys and belt.

SERVICE OPERATIONS

Removal of the overrunning clutch

Steps to remove the overrunning clutch assembly using specialized tools.

SERVICE OPERATIONS

Checking the overrunning clutch

Procedure for inspecting the overrunning clutch for proper operation and wear.

SERVICE OPERATIONS

Changing the drive pulley bearings

Instructions for replacing the bearings in the drive pulley assembly.

SERVICE OPERATIONS

Removal of the clutch lining assembly

Steps to remove and inspect the clutch lining assembly, noting it's factory set.

SERVICE OPERATIONS

Refitting the clutch lining assembly

Instructions for reassembling the clutch lining assembly with attention to seals and pins.

SERVICE OPERATIONS

Installing the primary drive

Detailed procedure for installing the primary drive components, including belt and pulleys.

SERVICE OPERATIONS

Installing the primary drive (125cc)

Specific steps for installing the primary drive on the 125cc model.

Installing the primary drive (200cc)

Specific steps for installing the primary drive on the 200cc model.

SERVICE OPERATIONS

Fitting the primary transmission cover

Steps for refitting the primary transmission cover on 125cc models.

SERVICE OPERATIONS

Installing the valve clearance

Procedure for adjusting the valve clearances using feeler gauges.

SERVICE OPERATIONS

Checking the valve clearance

Method for checking and verifying the correct valve clearances.

Changing the fuel filter

Instructions for replacing the fuel filter, noting it's integrated with the pump.

SERVICE OPERATIONS

Replacing the brake pads

Step-by-step process for replacing the front brake pads, including caliper removal.

SERVICE OPERATIONS

Replacing the brake pads (Rear)

Instructions for replacing the rear brake pads, involving caliper and disc removal.

SERVICE OPERATIONS

Checking the brake fluid level

Procedure for checking and topping up the brake fluid in the master cylinder.

SERVICE OPERATIONS

Draining the front fork

Steps to drain the hydraulic oil from the front fork tubes.

STEERING/FORK

Changing the front fork seals

Detailed steps for replacing the front fork seals on the Peugeot CityStar scooter.

STEERING/FORK

Changing the front fork seals (Cont.)

Continues the fork seal replacement, detailing extraction of internal components.

STEERING/FORK

Reassembly

Step-by-step instructions for reassembling the front fork assembly.

STEERING/FORK

Reassembly (Cont.)

Continues the fork reassembly process, focusing on installing springs and hydraulic tubes.

STEERING/FORK

Removal of the fork

Step-by-step instructions for safely removing the front fork from the scooter.

STEERING/FORK

Replacing the bearings of the steering system

Procedures for replacing the steering head cups and bearings.

STEERING/FORK

Steering headset cups

Specific instructions for removing and installing steering headset cups.

STEERING/FORK

Installing the fork

Guidance on how to correctly install the front fork assembly back onto the scooter.

FUEL SYSTEM

Procedure for reducing the fuel circuit pressure

Outlines the necessary steps to safely reduce fuel system pressure before maintenance.

FUEL SYSTEM

Checking fuel pressure

Details the method for verifying the fuel system's operating pressure.

FUEL SYSTEM

Removal of the fuel pump

Provides instructions for safely removing the fuel pump from the vehicle.

POWER UNIT

Removal of the power unit

Step-by-step guide for removing the entire power unit from the scooter frame.

POWER UNIT

Removal of the power unit (Cont.)

Continues power unit removal, detailing disconnection of various sensors and components.

POWER UNIT

Removal of the power unit (Cont.)

Continues power unit removal, covering exhaust, suspension arm, and rear brake caliper removal.

POWER UNIT

Removal of the power unit (Cont.)

Final steps for power unit removal, including shock absorber and linkrod disconnection.

Related product manuals