EasyManua.ls Logo

Pfaff 471 User Manual

Pfaff 471
110 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
471
474
Instruction Manual
296-12-18 398/002
Betriebsanleitung engl. 12.99
491
This instruction manual applies to machines from the
following serial numbers onwards:
PFAFF 471 # 2560474
PFAFF 474 # 2561194
PFAFF 491 # 2561421

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Pfaff 471 and is the answer not in the manual?

Pfaff 471 Specifications

General IconGeneral
BrandPfaff
Model471
CategorySewing Machine
LanguageEnglish

Summary

Safety

1.01 Directives

Machine construction according to European regulations and other legal requirements.

1.02 General notes on safety

Guidelines for safe operation, maintenance, and personnel qualifications.

1.03 Safety symbols

Explanation of danger and caution symbols used in the manual.

1.04 Important points for the user

User responsibilities regarding manual availability, reading, and machine operation.

1.05 Operating and specialist personnel

Roles and obligations for operating and specialist personnel.

1.06 Danger

Identifies specific dangers and required safety measures during operation.

Proper Use

Machine Applications

Describes the PFAFF 471, 474, 491 models and their intended use in industries.

Specifications

3.01 PFAFF 471, 474, 491

Technical specifications including stitch type, dimensions, speed, and noise levels.

3.02 Needles and threads

Details on recommended needle types and thread strengths for different models.

3.03 Possible models and subclasses

Lists available models and their associated additional equipment like edge trimmers.

Disposal of Machine

Proper Disposal Procedures

Customer responsibility for machine disposal and handling of lubricant-soiled parts.

Transportation, packing and storage

5.01 Transportation to customer's premises

Details on how machines are delivered within Germany and for export.

5.02 Transportation inside the customer's premises

Guidelines for safe transport of machines within customer facilities.

5.03 Disposal of packing materials

Customer responsibility for the proper disposal of packing materials.

5.04 Storage

Recommendations for storing the machine to prevent dust, moisture, and corrosion.

Explanation of symbols

Symbol Meanings

Defines symbols used in the manual for notes, cleaning, lubrication, and maintenance.

Controls

7.01 On/off switch

Operation of the on/off switch and status indication via diode.

7.02 On/off switch and edge trimmer

Operation of the on/off switch and diode for machines with edge trimmer.

7.03 Button on machine head

Function of the button on the machine head for reverse sewing.

7.04 Pedal

Description of pedal positions: neutral, sewing, presser lifter, and thread trim.

7.05 Lever for lifting roller presser

How to raise the roller presser using a lever.

7.06 Knee lever

How to raise the roller presser using the knee lever.

7.07 Key for setting stitch length

Using a key to set the stitch length via the balance wheel.

7.08 Swing out roller presser

Procedure for swinging out the roller presser after raising it.

7.09 Edge trimmer -725/04 for 471

Operation of the edge trimmer knife drive and edge guide.

7.10 Edge trimmer -725/04 for 474 and 491

Operation of the edge trimmer for models 474 and 491.

7.11 Edge trimmer -726/05 for 491

Operation of the edge trimmer for model 491.

Installation and commissioning

8.01 Installation

Requirements for machine installation site and connections.

8.01.01 Adjusting the table height

Procedure for adjusting the table height after packing.

8.01.02 Fitting the tilt lock

Instructions for fitting the tilt lock for safety.

8.01.03 Tensioning the v-belt

Procedure for tensioning the v-belt on machines without a mini-stop motor.

8.01.04 Fitting the top v-belt guard

Steps for attaching the top v-belt guard.

8.01.05 Fitting the bottom v-belt guard

Steps for attaching the bottom v-belt guard.

8.01.06 Fitting the synchronizer

Procedure for fitting and adjusting the synchronizer.

8.01.07 Fitting the reel stand

Instructions for fitting the reel stand to the machine.

8.02 Commissioning

Checks and procedures for commissioning the machine after installation.

8.03 Switching the machine on/off

Instructions for switching the machine on and off.

Setting up

9.01 Inserting the needle on model 471 and 491

Procedure for inserting the needle on models 471 and 491.

9.02 Inserting the needle on model 474

Procedure for inserting the needle on model 474.

9.03 Winding the bobbin thread; adjusting the primary thread tension

Steps for winding the bobbin and adjusting primary thread tension.

9.04 Removing/Inserting the bobbin case

Instructions for removing and inserting the bobbin case.

9.05 Threading the bobbin case/Adjusting the bobbin thread tension

Procedure for threading the bobbin case and adjusting its thread tension.

9.06 Threading the needle thread and regulating its tension on model 471/491

How to thread and adjust needle thread tension on models 471/491.

9.07 Threading the needle thread and regulating its tension on model 474

How to thread and adjust needle thread tension on model 474.

9.08 Setting the stitch length

Procedure for setting the stitch length using the balance wheel and scale.

Care and maintenance

10.01 Cleaning

Daily cleaning of the hook and hook compartment.

10.02 Oiling the hook

Daily procedure for oiling the hook and hook race.

10.03 Filling the oil reservoir of the thread lubrication unit

Instructions for filling the oil reservoir for thread lubrication.

10.04 Lubricating the bevel gears

Annual lubrication procedure for bevel gears.

10.03 Checking/adjusting the air pressure

Checking and adjusting air pressure on the machine.

10.04 Cleaning the air filter of the air-filter/lubricator

Procedure for cleaning the air filter and draining the water bowl.

Adjustment

11.01 Notes on adjustment

General guidelines and requirements for performing adjustments.

11.02 Tools, gauges and other accessories

List of necessary tools, gauges, and materials for adjustments.

11.03 Abbreviations

Definitions of abbreviations like TDC and BDC used in adjustments.

11.04 Adjusting the basic machine

General adjustments for the basic machine setup.

11.04.01 Adjusting the synchronizer

Procedure for adjusting the synchronizer according to specific requirements.

11.04.02 Needle position in sewing direction on the PFAFF 471 and 491

Adjusting needle position for sewing direction on models 471 and 491.

11.04.03 Needle position in sewing direction on the PFAFF 474

Adjusting needle position for sewing direction on model 474.

11.04.04 Preliminary adjustment of the needle height

Procedure for preliminary adjustment of the needle height at TDC.

11.04.05 Needle rise, hook clearance, needle height and needle guard on the PFAFF 471

Adjusting needle rise, hook clearance, height, and guard on model 471.

11.04.06 Needle rise, hook clearance, needle height and needle guard on the PFAFF 474

Adjusting needle rise, hook clearance, height, and guard on model 474.

11.04.07 Needle rise, hook clearance, needle height and needle guard on the PFAFF 491

Adjusting needle rise, hook clearance, height, and guard on model 491.

11.04.08 Needle position crosswise to sewing direction on the PFAFF 471

Adjusting needle position crosswise on model 471.

11.04.09 Needle position crosswise to sewing direction on the PFAFF 474

Adjusting needle position crosswise on model 474.

11.04.10 Needle position crosswise to sewing direction on the PFAFF 491

Adjusting needle position crosswise on model 491.

11.04.11 Height of the bobbin-case opener

Adjusting the height of the bobbin-case opener.

11.04.12 Bobbin-case opener stroke

Adjusting the stroke of the bobbin-case opener.

11.04.13 Height of the feed wheel on the PFAFF 471

Adjusting the height of the feed wheel on model 471.

11.04.14 Height of the feed wheel on the PFAFF 474

Adjusting the height of the feed wheel on model 474.

11.04.15 Height of the feed wheel on the PFAFF 491

Adjusting the height of the feed wheel on model 491.

11.04.16 Stitch length control eccentric

Adjusting the stitch length control eccentric.

11.04.17 Stitch length scale disk

Adjusting the stitch length scale disk.

11.04.18 Shaft crank to feed wheel drive

Adjusting the shaft crank for the feed wheel drive.

11.04.19 Shaft crank to roller presser drive

Adjusting the shaft crank for the roller presser drive.

11.04.20 Clearance between roller presser and feed wheel

Setting the clearance between the roller presser and feed wheel.

11.04.21 Roller presser

Adjusting the roller presser for parallel alignment and centering.

11.04.22 Stitch length on stitch length scale

Adjusting stitch length based on measurement on the scale.

11.04.23 Synchronization of roller presser and feed wheel

Synchronizing the roller presser and feed wheel for consistent length.

11.04.24 Retainer (only on model 474)

Adjusting the retainer on model 474 for needle clearance.

11.04.25 Knee lever

Adjusting the knee lever for proper operation and angle.

11.04.26 Needle thread tension release

Adjusting the needle thread tension release mechanism.

11.04.27 Thread check spring

Adjusting the thread check spring for correct movement.

11.04.28 Bobbin winder

Adjusting the bobbin winder for reliable operation and auto-stop.

11.04.29 Pressure of roller presser

Adjusting roller presser pressure for smooth material feed.

11.04.30 Re-engage safety coupling

Procedure for re-engaging the safety coupling after thread jams.

11.05 Adjusting the edge trimmer -725/04

Adjustments for the edge trimmer model -725/04.

11.05.01 Position of the knife holder on model 471

Positioning the knife holder parallel to the post on model 471.

11.05.02 Position of the knife holder on models 474 and 491

Positioning the knife holder on models 474 and 491.

11.05.03 Knife stroke on model 471

Adjusting the knife stroke range on model 471.

11.05.04 Knife stroke on models 474 and 491

Adjusting the knife stroke range on models 474 and 491.

11.05.05 Cutting stroke on model 471

Adjusting the cutting stroke of the knife on model 471.

11.05.06 Cutting stroke on models 474 and 491

Adjusting the cutting stroke of the knife on models 474 and 491.

11.05.07 Knife position

Adjusting the knife position for proper contact with the needle plate.

11.06 Adjusting the thread trimmer -726/05 on model 491

Adjustments for the thread trimmer model -726/05 on model 491.

11.06.01 Position of the knife to the needle plate

Ensuring the knife is parallel to the needle plate insert.

11.06.02 Knife position crosswise to sewing direction

Setting the knife position to be vertical and lightly touching the needle plate.

11.06.03 Knife height

Adjusting knife height to match the needle plate edge.

11.06.04 Cutting stroke

Adjusting the cutting stroke of the thread trimmer.

11.06.05 Knife stroke

Adjusting the knife stroke range for the thread trimmer.

11.07 Adjusting the thread trimmer -900/53

Adjustments for the thread trimmer model -900/53.

11.07.01 Removing the cutter

Procedure for removing the cutter from the thread trimmer.

11.07.02 Control cam with respect to bobbin opener and tripping lever

Adjusting control cams relative to bobbin opener and tripping lever.

11.07.03 Radial position of the tripping lever

Adjusting the radial position of the tripping lever.

11.07.04 Engaging solenoid

Procedure for engaging the solenoid for the thread trimmer.

11.07.05 Cutter drive lever

Adjusting the cutter drive lever for proper clearance and function.

11.07.06 Control cams for bobbin opener and cutter (using adjustment gauge)

Adjusting control cams using a gauge for bobbin opener and cutter.

11.07.08 Control cam for cutter (adjustment without gauge)

Adjusting the control cam for the cutter without a gauge.

11.07.09 Cutter control lever for the control cam of the cutter

Adjusting the cutter control lever relative to the control cam.

11.07.10 Cutter return lever

Adjusting the cutter return lever for proper function.

11.07.11 Cutter return control

Adjusting the cutter return control for correct clearances.

11.07.12 Fitting the cutter

Procedure for fitting the cutter and ensuring minimal play.

11.07.13 Eccentric sleeve

Adjusting the eccentric sleeve for flush cutter position.

11.07.14 Cutter driving rod

Adjusting the cutter driving rod for starting position and clearance.

11.07.15 Cutter function test

Performing tests to ensure proper cutter function and thread cutting.

11.08 Tension release (only on machines with thread tension control -906/10)

Adjusting tension release for machines with specific thread tension control.

11.09 Adjustment of backtacking mechanism -911/..

Adjustments for the backtacking mechanism -911/..

11.09.01 Needle in needle hole (only for PFAFF 471 and 491)

Ensuring correct needle distance from needle hole edges for backtacking.

11.09.02 Coupling for roller presser drive

Adjusting the coupling for the roller presser drive for correct distance.

11.09.03 Bevel gears for feed wheel drive (on the PFAFF 471 and 474)

Adjusting bevel gears for feed wheel drive on models 471 and 474.

11.09.04 Bevel gear play (on the PFAFF 471 and 474)

Adjusting bevel gear play on models 471 and 474.

11.09.05 Bevel gears for feed wheel drive (on the PFAFF 491)

Adjusting bevel gears for feed wheel drive on model 491.

11.09.06 Bevel gear play (on the PFAFF 491)

Adjusting bevel gear play on model 491.

11.10 Parameter settings for the Quick-Ministop Motor

Settings for the Quick-Ministop Motor parameters via the operating panel.

Related product manuals