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Pfeiffer Vacuum MVP 015-2 User Manual

Pfeiffer Vacuum MVP 015-2
40 pages
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OPERATING INSTRUCTIONS
EN
Translation of the Original
MVP 015-2
Diaphragm Pump

Table of Contents

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Pfeiffer Vacuum MVP 015-2 Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelMVP 015-2
CategoryWater Pump
LanguageEnglish

Summary

About this manual

Validity

Describes the manual's scope, applicability, and validity period for the product.

Target group

Defines the intended users and their required qualifications for operating the product.

Conventions

Explains document formatting, pictographs, and abbreviations used in the manual.

Safety

General safety information

Explains the risk levels and general safety principles applicable to the document.

Safety instructions

Lists safety precautions for different operational phases like transport and installation.

Safety precautions

Details general safety measures for working with the vacuum pump and outlines duties.

Limits of use of the product

Specifies the permissible operating conditions, altitude, and temperature limits.

Proper use

Defines the intended and correct usage of the vacuum pump for vacuum generation.

Foreseeable improper use

Lists actions that constitute misuse, voiding warranty and liability claims.

Personnel qualification

Outlines required professional qualifications and training for operating and maintenance tasks.

Product description

Function

Describes the working principle of diaphragm pumps, including diaphragms and valves.

Drive

Details the electric motor, its features, and thermal protection mechanism.

Pumping system

Explains the pump's construction with its diaphragm heads and pumping stages.

Cooling

Describes the pump's cooling mechanism, relying on convection and the motor's fan.

Gas ballast

Explains the function of the integrated gas ballast system for reducing condensate.

Connections

Describes the pump's input and output connections, including power and vacuum ports.

Identifying the product

Guides on how to correctly identify the product for customer service inquiries.

Scope of delivery

Lists all items included in the product package, such as pump, silencer, and instructions.

Transportation and Storage

Transporting the vacuum pump

Provides instructions for safe manual and packaged transport, including warnings.

Storing the vacuum pump

Details procedures for storing the pump, including sealing and environmental conditions.

Installation

Installing the vacuum pump

Guides on physically mounting the pump on a flat surface and ensuring ventilation.

Connecting the vacuum side

Explains how to connect the pump's inlet to the vacuum system, including accessory use.

Connecting the exhaust side

Details how to connect the pump's outlet, including silencer and exhaust line setup.

Establishing mains connection

Covers electrical power connection procedures, safety warnings, and voltage settings.

Operation

Putting the vacuum pump into operation

Step-by-step guide to initial setup, including frequency check and exhaust passage.

Switching on the vacuum pump

Instructions for starting the pump, including warm-up procedures and safety notes.

Operating the vacuum pump with gas ballast

Explains how to use the gas ballast feature for condensation prevention.

Switching off the vacuum pump

Provides steps to safely shut down the pump, including condensate removal.

Maintenance

Maintenance instructions

General guidelines and warnings for maintenance, including hazards and cleaning agents.

Checklist for inspection and maintenance

Provides a schedule for inspections and maintenance tasks based on operating hours.

Change the diaphragms and valves

Details the process for dismantling, cleaning, and replacing wear parts like diaphragms.

Cleaning the gas ballast valve

Explains how to clean the gas ballast valve, its components, and the filter.

Replacing device fuses

Guides on how to safely replace blown device fuses, with necessary tools and parts.

Decommissioning

Procedure for temporary vacuum pump shutdowns

Steps for short-term storage, including running the pump to remove condensate.

Procedure for longer vacuum pump shutdowns

Steps for extended storage, including sealing connections and proper storage conditions.

Recycling and disposal

General disposal information

Covers material types for recycling and general principles for environmental protection.

Dispose of diaphragm pumps

Specific steps for dismantling, decontaminating, and recycling the diaphragm pumps.

Malfunctions

Troubleshooting

Provides guidance on diagnosing and resolving common pump issues, causes, and remedies.

Service solutions by Pfeiffer Vacuum

Make use of Pfeiffer Vacuum service

Describes available service options like on-site service, replacement, and repair.

Submission of contaminated products

Outlines the policy for returning contaminated equipment for service and potential costs.

Spare parts packs

Ordering spare parts packs

Instructions and information on how to order spare parts and overhaul kits.

Accessories

Accessory information

Provides details on available accessories such as relay boxes and mains cables.

Ordering accessories

Lists accessories with their corresponding order numbers for easy purchasing.

Technical data and dimensions

General

Explains the basis for technical data and relevant industry standards used.

Technical data

Lists detailed specifications including voltage, speed, pressure, and ambient temperature.

Substances in contact with the media

Details materials of pump parts that interact with process media for compatibility checks.

Dimensions

Provides physical measurements of the pump in millimeters, including overall size.

Declaration of conformity

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