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Pfeiffer Vacuum DUO 125 User Manual

Pfeiffer Vacuum DUO 125
44 pages
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PD 0066 BEN/E (1604)
OPERATING INSTRUCTIONS
EN
Translation of the original instructions
DUO 125, DUO 125 M
Rotary Vane Pump
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Pfeiffer Vacuum DUO 125 Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelDUO 125
CategoryWater Pump
LanguageEnglish

Summary

About This Manual

Manual Validity

Manual's validity and scope, including product development and customer changes.

Document Conventions

Defines safety instruction levels, hazard symbols, and document conventions.

Safety

Safety Precautions

General safety rules, duty to inform, and precautions for installation and operation.

Protective Equipment

Specifies required personal protective equipment for handling vacuum pumps.

Proper Use Guidelines

Guidelines for correct usage of the vacuum pump, including EC conformity.

Improper Use Policy

Defines improper uses that forfeit warranty and liability claims.

Transport and Storage

Transport Instructions

Instructions for safely transporting the vacuum pump, including lifting and securing.

Storage Guidelines

Guidelines for storing the pump indoors, including temperature and humidity recommendations.

Product Description

Product Identification

Information on identifying the product using the rating plate details.

Pump Functionality

Describes the dual-stage rotary vane pump mechanism and magnetic coupling version.

Installation

Setting Up the Pump

Requirements for installation location, including altitude, temperature, and surface.

Vacuum Side Connection

Instructions for connecting the vacuum side, including flange and hose connections.

Exhaust Side Connection

Guidelines for connecting the exhaust line, considering pressure and condensate.

Mains Power Connection

Instructions for electrical connection, safety precautions, and voltage/frequency matching.

Motor Rotation Direction Check

Procedure to check and correct motor rotation direction to prevent fluid leakage.

Motor Protection Systems

Details on PTC temperature sensors and tripping devices for motor overload protection.

Motor Control Systems

Describes operation using frequency converters for variable rotation speeds.

Filling Operating Fluid

Instructions for filling the pump with approved operating fluids, including levels and types.

Operations Monitoring (Option)

How to install and connect a pressure switch for monitoring pump operations.

Operation

Pre-Operation Checks

Checks and preparations before starting the pump, including fluid level and connections.

Switching On the Pump

Procedure for switching on the pump, including warm-up and fluid level checks.

Pumping Condensable Vapours

Operating the pump with condensable gases using the gas ballast valve.

Gas Ballast Valve with Solenoid Valve

Describes installing and using a solenoid valve for gas ballast or flushing gas control.

Topping Up Operating Fluid

Procedure for topping up the operating fluid to the correct level during operation.

Switching Off the Pump

Steps for safely switching off the pump and venting the vacuum chamber.

Maintenance

Maintenance Precautions

Safety warnings for maintenance, including moving parts, pumped media, and magnetic couplings.

Maintenance Checklist

Provides a checklist and intervals for inspection, maintenance, and overhaul activities.

Changing Operating Fluid

Guidance on when and how to change the operating fluid, including warnings for hot fluid.

Operating Fluid Deterioration

Methods for determining operating fluid deterioration using color scale and testing.

Pump Flushing and Cleaning

Procedure for flushing the pump when heavily contaminated with process residues.

Changing Operating Fluid Type

Instructions for changing between mineral and synthetic operating fluids, including flushing.

Silencer Cleaning and Resetting

Steps for dismantling, cleaning, and re-setting the silencer.

Gas Ballast Filter Replacement

Procedure for opening the filter housing and cleaning or replacing the filter insert.

Motor and Coupling Assembly

Instructions for assembling crown gear couplings, including shaft alignment and clearance.

Drive Motor Assembly (Magnetic Coupling)

Procedure for removing and installing the motor on pumps with magnetic coupling.

Decommissioning

Long-Term Shutdown Procedure

Procedure for shutting down the pump for extended periods to prevent corrosion.

Pump Re-starting

Steps for re-starting the pump after a shut-down, including fluid serviceability.

Disposal Procedures

Guidelines for safely disposing of pump components and materials according to regulations.

Malfunctions

Troubleshooting Malfunctions

Troubleshooting guide for common pump problems, causes, and remedies.

Service

Service Center Maintenance & Repair

Steps for fast servicing: downloading forms, sending requests, and preparing shipments.

Handling Contaminated Units

Procedures for handling and returning contaminated pumps, including neutralization.

Service Order Process

Service orders are carried out according to repair conditions for vacuum units and components.

Spare Parts

Spare Parts Packages

List of spare parts packages applicable for standard models, with part numbers and descriptions.

Accessories

Detailed Accessory Information

Further accessories are detailed in the Pfeiffer Vacuum printed or Online Catalogue.

Technical Data

General Technical Data

References to PNEUROP committee recommendations and ISO standards for vacuum technology.

Technical Specifications

Detailed technical specifications for Duo 125 and Duo 125 M pumps.

Pump Dimensions

Dimensional drawings and specifications for DUO 125 and DUO 125 M pumps.

Declaration of Conformity

Applied Standards and Specifications

Lists harmonised and national standards applied to the product for compliance.

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