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Pfeiffer Vacuum HICUBE PRO Series User Manual

Pfeiffer Vacuum HICUBE PRO Series
80 pages
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OPERATING INSTRUCTIONS
EN
Translation of the Original
HICUBE PRO
Turbo pumping stations

Table of Contents

Questions and Answers:

Pfeiffer Vacuum HICUBE PRO Series Specifications

General IconGeneral
BrandPfeiffer Vacuum
ModelHICUBE PRO Series
CategoryWater Pump
LanguageEnglish

Summary

About this manual

Validity

Defines the scope and applicability of the operating instructions.

Target group

Identifies the intended users and their responsibilities for operating the product.

Conventions

Explains the document's conventions, including instructions and pictographs.

Safety

General safety information

Outlines the risk levels and general safety principles for using the product.

Safety instructions

Provides specific safety instructions based on risk assessment for transport and installation.

Risks during installation

Details hazards and safety precautions related to product installation.

Risks during operation

Highlights potential dangers and necessary precautions during the product's operation.

Risks during maintenance, decommissioning and disposal

Covers safety risks associated with maintenance, decommissioning, and disposal of the product.

Risks in the event of malfunctions

Describes potential hazards that can occur during product malfunctions.

Safety precautions

Lists general safety precautions and user obligations for safe product handling.

Limits of use of the product

Specifies the environmental and operational limits for safe product usage.

Proper use

Defines the intended purpose and correct usage of the turbo pumping station.

Foreseeable improper use

Lists examples of misuse that can void warranty and liability claims.

Product Description

Function

Explains the basic functionality and components of the turbo pumping station.

Operating interface

Describes the display and control unit (DCU) for operating and monitoring the station.

Drive

Mentions the electronic drive units for the turbopump and backing pump.

Cooling

Details the cooling methods available for the product, including optional water cooling.

Identifying the product

Instructs users on how to identify the product using the rating plate and certifications.

Product features

Provides an overview of different HiCube Pro models and their backing pump combinations.

Scope of delivery

Lists the items included in the HiCube Pro turbo pumping station package.

Transportation and Storage

Transporting the pumping station

Provides instructions and warnings for safely transporting the pumping station.

Transport lock

Explains how to handle the transport lock mechanism for backing pumps.

Store pumping station

Gives recommendations and procedures for storing the pumping station properly.

Installation

Preparing for set-up

Covers essential preparatory steps and safety warnings before setting up the vacuum components.

Setting up the pumping station

Details the procedure and safety precautions for physically positioning and setting up the pumping station.

Anchor pumping station

Explains the importance and method of anchoring the pumping station for stability and safety.

Connecting the high vacuum side

Details requirements for counter flange design and using splinter shields.

Use splinter shield or protective screen

Describes the use of protective screens and their impact on pumping speed.

Using the vibration compensator

Details the use of vibration compensators and associated warnings.

Connecting the turbopump externally

Explains how to connect the turbopump for external operation and mentions dismantling.

Installation of ISO-KF flange

Provides instructions and required tools for installing ISO-KF flanges.

Attaching ISO-K flange onto ISO-K

Details the procedure for attaching ISO-K flanges using bracket screws.

Installation of ISO-K flange onto ISO-F

Lists the connection types for installing ISO-K flanges onto ISO-F.

Attaching CF flange to CF-F

Explains how to attach CF flanges and includes important notices regarding cleanliness and handling.

Connect the exhaust side

Provides safety warnings and procedures for connecting the exhaust side of the pumping station.

Remove transportation lock

Explains how to remove the transportation lock mechanism.

Fill operating fluid

Details the procedure and precautions for filling the operating fluid, specifically for rotary vane pumps.

Connecting accessories

Introduces Pfeiffer Vacuum's range of compatible accessories for the products.

Auxiliary connection to electronic drive unit TC 400 and TM 700

Explains how to connect accessories to the TC 400 drive unit.

Connect accessory devices to the TC 110

Describes how to connect accessories to the TC 110 electronic drive unit.

Connecting measuring tubes

Details how to connect Pfeiffer Vacuum transmitters using the 'X3' socket.

Ground pumping station

Explains the importance and procedure for grounding the pumping station for safety.

Connect to the mains power supply

Provides instructions and safety warnings for connecting the unit to the mains power.

Operation

Commissioning

Details the initial setup and parameter settings required for operating the vacuum pumps.

Switch on turbo pumping station

Provides the step-by-step procedure and safety warnings for powering on the turbo pumping station.

Normal operation

Briefly mentions operating the DCU and refers to its specific manual.

Stand-by operation

Explains the concept of stand-by operation and its benefits for backing pumps.

Operation with gas ballast

Covers the safe operation of the gas ballast system, particularly for scroll pumps.

Eliminate condensate load

Describes how to reduce condensate load by using the turbopump venting connection.

Operation monitoring

Explains the meaning of LED indicators and temperature monitoring for operating status.

Operation with fore-vacuum valve

Describes the function and operation of the fore-vacuum safety valve.

Switching off and venting

Covers safe shutdown, venting methods, and fore-vacuum valve operation.

Shutting down the turbo pumping station

Provides the procedure for safely shutting down the turbo pumping station.

Venting

Explains the process of venting the turbopump, including manual and valve-assisted methods.

Maintenance

General maintenance information

Outlines general safety precautions and responsibilities for performing maintenance.

Removing components for maintenance

Provides instructions and notices for removing components for maintenance or repair.

Carry out preparatory work

Details the necessary preparatory steps before removing any components.

Remove turbo pump

Explains the procedure and factory settings relevant to removing the turbopump.

Install turbopump

Provides instructions and torque specifications for installing the turbopump.

Change the operating fluid

Details the health and environmental hazards, and procedures for changing the operating fluid.

Decommissioning

Shut down for longer periods

Outlines the procedure for safely shutting down the pumping station for extended periods.

Recommissioning

Provides notices and procedures for recommissioning the pumping station after a shutdown.

Recycling and disposal

General disposal information

Gives general guidelines and information on recycling and disposing of Pfeiffer Vacuum products.

Dispose of turbopumps

Provides specific instructions for the recycling and disposal of turbopumps.

Dispose of rotary vane pump

Gives instructions for the recycling and disposal of Pfeiffer Vacuum rotary vane pumps.

Dispose of multi-stage roots pumps

Details the procedures for disposing of multi-stage roots pumps.

Disposing of the scroll pump

Outlines the steps for disposing of Pfeiffer Vacuum scroll pumps.

Malfunctions

General

Covers general warnings and causes of malfunctions related to turbopump safety.

Troubleshooting

Provides a table listing common problems, their possible causes, and recommended remedies.

Error codes

Lists error and warning messages displayed on the DCU and their corresponding meanings and remedies.

Service solutions by Pfeiffer Vacuum

Make use of Pfeiffer Vacuum service

Encourages users to utilize Pfeiffer Vacuum's service offerings for equipment maintenance.

For fast and smooth service process handling, we recommend the following

Provides a recommended procedure for efficient service request handling.

Accessories

We recommend

Recommends referring to accessory lists for individual components or online resources.

Technical data and dimensions

General

Introduces the basis for the technical data presented for Pfeiffer Vacuum turbopumps.

Technical data

Lists general technical data specifications and conversion tables.

Technical data for HiCube 80 Pro

Provides detailed technical specifications for the HiCube 80 Pro models.

Technical data HiCube 300 Pro

Lists detailed technical specifications for the HiCube 300 Pro models.

Technical data HiCube 300 H Pro

Provides detailed technical specifications for the HiCube 300 H Pro models.

Technical data HiCube 400 Pro

Lists detailed technical specifications for the HiCube 400 Pro models.

Technical data HiCube 700 Pro

Provides detailed technical specifications for the HiCube 700 Pro models.

Technical data HiCube 700 H Pro

Lists detailed technical specifications for the HiCube 700 H Pro models.

Dimension drawings

Displays dimensional drawings and specifications for various HiCube Pro models.

Declaration of conformity

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