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Phase 3 SMART Series - User Manual

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Indirect Fired Water Heaters
TR Series
Technical Specifications
Installation and Maintenance Guide
WARNING
Before proceeding with installation and operation, read entire manual care-
fully. Failure to do so can cause injury or property damage.
When receiving Phase III
®
equipment, any claims for damage or short-
age in shipment must be filed immediately against the transportation
company by the consignee.
2004-1 PIII Ind. Manual 1/04
IMPORTANT
•Warranty Registration Card must be filled out by the customer and mailed
within thirty (30) days of installation in order to gain warranty coverage.
Retain and affix this manual near the water heater for future reference
Installation and service should only be performed by a qualified installer or
service technician.
Installations and service should be performed by a license plumber or gas
fitter in the Commonwealth of Massachusetts.
SMART Series
US & Canada
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Summary

Phase III Indirect Fired Water Heaters

Technical Specifications Installation and Maintenance Guide

Main guide detailing technical specifications and installation procedures for Phase III water heaters.

Important Safety and Installation Notices

Key warnings and important instructions regarding installation, operation, and safety precautions.

Product and Safety Information

Understanding Hazard Indicators

Defines danger, warning, caution, and notice indicators used throughout the manual for risk assessment.

Hot Water Scald Hazards

Details risks of severe burns or death from hot water temperatures over 125°F and precautions.

Temperature and Pressure Protection

Emphasizes the requirement for temperature and pressure protective equipment, specifically a T&P relief valve.

Pre-Installation Guidelines

Codes Compliance and Operating Restrictions

Details adherence to codes and outlines operating limits, maximum temperatures, pressures, and water chemistry requirements.

Water Heater Location Requirements

Provides guidance on selecting an appropriate installation location to prevent damage and ensure safety.

Installation Clearances

Required Clearance Zones

Specifies minimum clearances around the water heater for servicing and proper operation, including side and top views.

Temperature and Pressure Relief Valve Installation

T&P Valve Requirements and Sizing

Details the necessity, specifications, and sizing for T&P relief valves based on model and local codes.

Standard and Massachusetts T&P Valve Installation

Provides instructions for standard installation and specific procedures for Massachusetts requirements.

Ancillary Component Installation

T&P Relief Valve Discharge Piping

Guidelines for safe and effective discharge piping for the T&P relief valve, including material and routing requirements.

Drain Valve and Automatic Air Vent Installation

Instructions for installing drain valves and automatic air vents, including piping and vent cap adjustments.

Thermal Expansion Tank Requirements

Explains the need for an expansion tank to prevent T&P valve issues caused by thermal expansion.

Piping Considerations and Best Practices

Water Hammer and Vacuum Breaker Installation

Addresses preventing water hammer and installing vacuum breakers to protect the system and prevent damage.

General and Domestic Piping Practices

Covers overall plumbing requirements, diagrams, and specific practices for domestic water connections.

System Piping and Integration

Mixing Valve and Recirculation Piping

Guidance on installing optional thermostatic mixing valves and setting up recirculation piping for hot water systems.

Multiple Water Heater and Boiler Piping

Instructions for connecting multiple water heaters and requirements for boiler water piping, including antifreeze use.

Domestic Piping Diagrams

TR Series Standard Domestic Piping

Illustrates the standard domestic water piping configuration for the TR Series water heaters.

SMART Series Standard Domestic Piping

Illustrates the standard domestic water piping configuration for the SMART Series water heaters.

Domestic Piping with Recirculation

TR Series Recirculation Piping Diagram

Diagram showing domestic piping with recirculation for the TR Series water heaters.

SMART Series Recirculation Piping Diagram

Diagram showing domestic piping with recirculation for the SMART Series water heaters.

Massachusetts Specific Domestic Piping

TR Series MA Domestic Piping Diagram

Illustrates domestic piping for TR Series water heaters specific to Massachusetts requirements.

SMART Series MA Domestic Piping Diagram

Illustrates domestic piping for SMART Series water heaters specific to Massachusetts requirements.

System Piping with Zone Valves

3-Port Zone Valve System Piping

Diagram showing system piping with a 3-port zone valve for domestic priority.

2-Port Zone Valve System Piping

Diagram showing system piping with 2-port zone valves for domestic priority.

System Piping with Circulators and Non-Priority Valves

Non-Domestic Priority Zone Valve Piping

Diagram illustrating system piping with zone valves configured for non-domestic priority.

Zone Circulator System Piping

Diagram showing system piping utilizing zone circulators for heating system control.

Multiple Water Heater Domestic Piping

Parallel Domestic Piping Configuration

Diagram and notes for parallel connection of multiple TR Series water heaters for domestic supply.

Series Domestic Piping Configuration

Diagram and notes for series connection of multiple TR Series water heaters for domestic supply.

Multiple Water Heater Boiler Piping Diagrams

Boiler Piping - Reverse Return Balanced Flow

Diagram illustrating boiler piping for multiple TR Series water heaters using reverse return balanced flow.

Boiler Piping - Manifold Configuration

Diagram showing boiler piping for multiple TR Series water heaters using a manifold setup.

Electrical Wiring Requirements

General Wiring Standards and Codes

Details minimum wire gauge, electrical codes (NEC, CSA), wire replacement, and service switch considerations.

Circulator and Zone Valve Wiring

Guidance on sizing relays for circulators and transformers for zone valves, and making snap set connections.

Zone Valve Wiring Diagrams

4-Wire Zone Valve Zoning (Domestic Priority)

Wiring schematic for a 4-wire zone valve system with domestic hot water priority.

3-Wire Zone Valve Zoning (Domestic Priority)

Wiring schematic for a 3-wire zone valve system with domestic hot water priority, including isolation relay note.

Zone Valve Wiring Diagrams (Non-Priority)

4-Wire Zone Valve Zoning (No Priority)

Wiring schematic for a 4-wire zone valve system without domestic hot water priority.

3-Wire Zone Valve Zoning (No Priority)

Wiring schematic for a 3-wire zone valve system without domestic hot water priority, including isolation relay note.

Circulator Zoning Wiring Diagrams

Circulator Zoning (Domestic Priority)

Wiring schematic for circulator zoning with domestic hot water priority, using Honeywell R845A relay.

Circulator Zoning (No Domestic Priority)

Wiring schematic for circulator zoning without domestic hot water priority, using Honeywell R845A relay.

Priority Zone Circulator Wiring

Priority Zone Circulator Configuration

Diagram detailing the wiring for a priority zone circulator setup, noting maximum circulator zone limits.

Water Heater Start-Up Procedures

Filling the Inner Domestic Water Tank

Step-by-step instructions for filling the inner tank, including cautions and faucet venting.

Filling the Outer Boiler Water Tank

Instructions for filling the outer tank, including cautions, air vent operation, and boiler fill instructions.

Water Heater Operation and Safety Notes

General Operating Notes and Thermostat Adjustment

Discusses usage patterns, 'stacking' effect, and recommendations for thermostat adjustment or mixing valves.

Critical Boiler Limit Control Warning

Highlights severe injury or damage risks from setting boiler limit control above 210°F.

Thermostat Adjustment and Warnings

Adjusting Water Heater Temperature Settings

Explains how to adjust the water heater thermostat clockwise to increase and counter-clockwise to decrease temperature.

Thermostat Adjustment Precautions and Bacterial Warning

Advises checking temperature, boiler limit difference, and warns about bacterial growth if minimum temperatures aren't met.

Water Heater Maintenance Procedures

Annual Service Technician Maintenance Tasks

Lists required annual tasks for a qualified technician, including local code procedures and T&P valve operation.

Homeowner Monthly Maintenance Checks

Details monthly checks for homeowners, including air vent operation and visual inspection for leaks.

Water Heater Filling and Draining Guide

References sections on filling and provides initial guidance on draining the water heater, including safety warnings.

Draining Water Heater Tanks

Draining the Inner Domestic Water Tank

Provides steps to drain the inner domestic water tank, including power disconnection and siphoning procedures.

Draining the Outer Boiler Water Tank

Outlines the process for draining the outer boiler water tank, including power and isolation valve management.

TR Series Water Heater Specifications

TR Series Dimensional Views and Connections

Illustrates top and side views of TR Series water heaters, showing connection points and dimensions.

TR Series Model Performance Data

Presents detailed specifications including capacity, heating surface, piping connections, and weight for TR Series models.

SMART Series Water Heater Specifications

SMART Series Dimensional Views and Connections

Illustrates top and rear views of SMART Series water heaters, indicating connections and dimensions.

SMART Series Model Performance Data

Presents detailed specifications including capacity, heating surface, piping connections, and weight for SMART Series models.

Water Heater Performance Data

TR Series Performance Metrics and Conditions

Provides detailed performance data for TR Series models under specified operating conditions.

SMART Series Performance Metrics and Conditions

Provides detailed performance data for SMART Series models under specified operating conditions.

Replacement Parts List

TR Series Replacement Parts Identification

Lists replacement part codes, descriptions, and applicable models for the TR Series water heaters.

SMART Series Replacement Parts Identification

Lists replacement part codes, descriptions, and applicable models for the SMART Series water heaters.

Sample Specification Language

TR Series Sample Specification Details

Provides sample specification text for TR Series water heaters, detailing design and construction features.

SMART Series Sample Specification Details

Provides sample specification text for SMART Series water heaters, detailing design and construction features.

Additional Triangle Tube Products

Phase III HM Series Water Heaters Overview

Brief description of Phase III HM Series water heaters, highlighting features like stainless steel construction and BTU range.

TTP Brazed Plate Heat Exchangers Information

Information on TTP Brazed Plate Heat Exchangers, including applications and capacity ranges.

Maxi-flo Pool and Spa Heat Exchangers

Details on Maxi-flo Pool and Spa Heat Exchangers, emphasizing construction and size availability.

Phase 3 SMART Series Specifications

General IconGeneral
BrandPhase 3
ModelSMART Series
CategoryWater Heater
LanguageEnglish

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