Philips FC9008 - User Manual

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Service Manual

Philips Domestic Appliances and Personal Care

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

Universe Vacuum cleaner

FC9008

03/03

PRODUCT INFORMATION

- This product meets the requirements regarding

interference suppression on radio and TV.

- After the product has been repaired, it should function

properly and has to meet the safety requirements as

officially laid down at this moment.

TECHNICAL INFORMATION

- Colour : Misty green

- Maximum air displacement : 37 l/sec.

- Maximum vacuum water column : 310 cm

- Power consumption (IEC) 230 V : 1400 W

- Duststorage capacity : 3 L

- Type number dustbag : FC8021

- Cord length (depends on version) : 7 metres

- Filter system : Paper dustbag

: Exhaust HEPA air filter

: Motor inlet filter

- Dimensions of cleaner : 460 x 315 x 270 mm

- Dimensions of packaging : 595 x 395 x 295 mm

- Net weight : 5.88 kg

- Gross weight : 9.135 kg

OPTIONAL (accessories)

- FC8021 S-bags

- FC8030 AFS-filter

- FC8031 HEPA Air Filter

- FC8034 Upgrate kit Active Carbon Filter

- HR6988 Turbo brush nozzle

- HR8040 Polishing nozzle

DISASSEMBLY- AND RE-ASSEMBLY ADVISE

- Open the appliance, first remove the exhaust filter grille

(item 20), and then remove the 2 screws - C of the switch

control panel (item 15).

- To remove the the panel, pos 14a + b must be removed by

using a screwdriver to separate the two covers from the

panel as shown in the picture.

- Undo and remove the 9 screws - C in the upper housing

(item 8). You will require a screwdriver with a 14.5 cm-long

shank for this. Srewdriver 9965 000 08332 can be used.

- Item 8 Spare part is standard

supplied without a hole, you

must drill a hole 2mm dia, so

the air can reach the sensor on

the PCB via the pressure tube.

- Item 22 Replace the HEPA filter

as soon as the pilot light of the

filterfull indicator goes on.

- The component configuration shown in the exploded view

may differ in case of specific versions. The components are

distinguished by means of code numbers.

- When the repair is finished, check whether all functions of

the appliance work properly.

- To disassemble the cord winder, use TORX screwdriver no.

T10, which is one of a set consisting of T20; T15; T10; T9;

T8; T7 and T6 (code number 4822 395 50145).

C 2x

C 9x

14a + b

Ø 2mm

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Summary

Product Information

Compliance and Safety

Product meets interference suppression requirements and post-repair safety standards.

Technical Specifications

Key Performance Data

Details on color, air displacement, vacuum, power consumption, capacity, and filter types.

Optional Accessories

List of available optional accessories such as S-bags, filters, and specialized nozzles.

Disassembly and Re-assembly Advice

Initial Disassembly Steps

Instructions on opening the appliance, removing filter grilles, and switch control panels.

Component Replacement Guidance

Notes on replacing parts like the HEPA filter and handling specific component requirements.

Repair Instructions and Tips

Specific Repair Procedures

Guidance for replacing reel half spring unit, cord winder, air valve, and electronic control unit.

Dustbag Indicator Troubleshooting

Explanation of dustbag clogging issues affecting the dustbag-full indicator.

Switch Identification

Information to recognize and differentiate between old and new switch versions.

This document describes the Philips FC9008 vacuum cleaner, a household appliance designed for dry vacuuming.

Function Description

The Philips FC9008 is a vacuum cleaner primarily designed for domestic use, offering efficient cleaning through its powerful suction and multi-stage filtration system. Its core function is to collect dust and debris from various surfaces, utilizing a dustbag for containment and a series of filters to ensure clean exhaust air. The appliance is equipped with a cord winder mechanism for convenient storage and a dustbag-full indicator to alert the user when the dustbag needs replacement. An air valve is integrated to cool the motor if airflow becomes too low or blocked, preventing overheating and ensuring longevity. The electronic control unit (item 12) manages various functions, and in cases where its electronic control is not required, the Triac can be short-circuited as per the circuit diagram.

Important Technical Specifications

The FC9008 operates on a 230V power supply with a power consumption of 1400W (IEC standard). It boasts a maximum air displacement of 37 liters per second and a maximum vacuum water column of 310 cm, indicating strong suction capabilities. The dust storage capacity is 3 liters, utilizing an FC8021 type dustbag. The cord length varies depending on the version, typically around 7 meters.

The filtration system is comprehensive, featuring a paper dustbag, an exhaust HEPA air filter (item 22), and a motor inlet filter. The HEPA air filter is a critical component for trapping fine particles and allergens, and it should be replaced when the filter-full indicator light illuminates. The cleaner's dimensions are 460 x 315 x 270 mm, and its packaging dimensions are 595 x 395 x 295 mm. The net weight of the appliance is 5.88 kg, with a gross weight of 9.135 kg. The cleaner is available in a "Misty green" color.

Optional accessories enhance its versatility, including:

FC8021 S-bags: Standard dustbags.
FC8030 AFS-filter: An additional filter type.
FC8031 HEPA Air Filter: The primary exhaust filter.
FC8034 Upgrade kit Active Carbon Filter: For enhanced odor filtration.
HR6988 Turbo brush nozzle: For deep cleaning carpets and pet hair.
HR8040 Polishing nozzle: For hard floor care.

The motor is a 1441 230V unit (item 36). The cord winder spring (item 40) is a long type, suitable for both long and short cords, with a length of 9.3 meters. The reel half spring unit (item 40) requires lubrication with silicone grease if replaced.

Usage Features

The FC9008 is designed for ease of use in a domestic setting. Its compact dimensions and relatively light weight contribute to maneuverability. The cord winder mechanism (items 40, 41, 42, 43) allows for quick and tidy storage of the power cord. The appliance includes a dustbag-full indicator (item 13a) to inform the user when the dustbag needs to be replaced, ensuring optimal performance. The switch control panel (item 15) provides intuitive operation.

The appliance is supplied with various nozzles and accessories to cater to different cleaning needs. These include a crevice nozzle (item 56), a small nozzle (item 62), and a plumeau assy (item 55) as an optional accessory. For floor cleaning, a nozzle RD262 (item 63) is available, along with optional polishing nozzles (item 64), polishing discs (item 65), and polishing brushes (item 66). The telescopic tube (item 59) allows for adjustable reach, while the metal tube (item 58) provides durability. Different cord types are available depending on the region, such as Argentina/Australia (item 44), Taiwan (item 45), U.K./H.K. (item 46), Europe (item 47), Swiss (item 48), and Italy (item 49), all with varying lengths.

Maintenance Features

Maintenance of the FC9008 is straightforward, focusing on ensuring continued optimal performance and longevity. Key maintenance aspects include:

Dustbag Replacement: The FC8021 S-bags (item 4) are the primary dust containment. In countries where paper dustbags are not available, cotton dustbags (item 4) are used. The dustbag-full indicator (item 13a) signals when replacement is needed. It's important to note that fine dust can clog the dustbag pores, causing the indicator to light up even if the bag isn't entirely full, necessitating replacement for proper airflow.
Filter Replacement: The HEPA air filter (item 22) is crucial for air quality and should be replaced as soon as the filter-full indicator's pilot light illuminates. The motor inlet filter (part of item 9) and other filters (items 9, 10) also require periodic checking and replacement to maintain suction power and protect the motor.
Cord Winder Maintenance: If the reel half spring unit (item 40) is replaced, the shaft A must be lubricated with silicone grease. Care must be taken not to apply grease to terminals (43) or conductors (42). The cord winder spring should be tensioned to its maximum level and then rewound approximately 1.5 turns.
Motor Cooling System: The air valve (item 13b) opens to cool the motor if air displacement is too low or airflow is blocked. Ensuring this system is clear of obstructions is important for motor protection.
Switch Replacement: Due to the introduction of a new switch (item 11) from 0320 onwards, it is not interchangeable with the old switch soldered on the PCB (item 12). The new switch (4322 006 50600) and switch lever assy (4322 009 08980) have a different diameter (10mm vs. 13mm for the old version).
Disassembly and Reassembly: For repairs, the exhaust filter grille (item 20) and two screws C of the switch control panel (item 15) must be removed first. The panel (pos 14a + b) can be separated using a screwdriver. Nine screws C in the upper housing (item 8) need to be undone using a screwdriver with a 14.5 cm-long shank (screwdriver 9965 000 08332 is recommended). When replacing item 8, if it's supplied without a hole, a 2mm diameter hole must be drilled to allow air to reach the sensor on the PCB. For cord winder disassembly, a TORX screwdriver no. T10 is required.
Post-Repair Check: After any repair, it is essential to check that all functions of the appliance work properly and that it meets safety requirements.

The component configuration may vary for specific versions, and components are distinguished by code numbers for accurate identification and ordering of spare parts.