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Phoenix Contact ILC 131 ETH User Manual

Phoenix Contact ILC 131 ETH
110 pages
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User manual
Installing and operating the
ILC 131 ETH, ILC 151 ETH,
ILC 171 ETH 2TX,
ILC 191 ETH 2TX, ILC 131 ETH/XC,
and ILC 151 ETH/XC Inline control-
lers

Table of Contents

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Phoenix Contact ILC 131 ETH Specifications

General IconGeneral
Product TypeInline Controller
ModelILC 131 ETH
Digital Inputs8
Digital Outputs8
Analog Outputs2
Communication InterfaceEthernet
Ethernet Ports1
Power Supply Voltage24 V DC
ProtocolsModbus TCP
Operating Temperature Range-25 °C ... 55 °C

Summary

Foreword

Purpose of User Manual

Explains the main objective of the user manual for starting up and operating Inline controllers.

Hardware and Software Requirements

Lists the necessary hardware and software versions for using the Inline controllers with PC Worx/Express.

General Safety, Use, and Disposal

General Safety Notes

Provides essential safety rules and regulations to observe during installation and operation.

Intended Use

Defines the scope and applications for which the Inline controller is designed.

Disposal Guidelines

Instructs on the proper and environmentally sound disposal of the device.

Description of the Inline Controller

General Description of the Inline Controller

Provides an overview of the Inline controller's features, capabilities, and differences between models like memory size.

Possible Fields of Application

Details application scenarios for ILC 131/151 ETH/XC and ILC 171/191 ETH 2TX models in Ethernet and INTERBUS systems.

Inline Controller as PROFINET Device

Explains how to integrate the Inline controller as a PROFINET device within a PROFINET network using PC Worx software.

Applicative System Redundancy

Describes setting up applicative system redundancy for ILC 171 ETH 2TX or ILC 191 ETH 2TX controllers in a PROFINET network.

Notes on Potentially Explosive Areas

Outlines specific precautions and requirements for using the controller safely in potentially explosive environments (Zone 2).

Unpacking the Inline Controller

Provides instructions on how to safely unpack the Inline controller, including essential ESD precautions.

Connection and Operating Elements

Identifies and explains the purpose of all physical connection and operating elements visible on the controller's exterior.

Diagnostics and Status Indicators

Explains the meaning of various LEDs and indicators used for local error diagnostics and monitoring the controller's operational status.

Mode Selector Switch

Details the function of the mode selector switch for defining the controller's operating state (RUN, STOP, MRESET).

Reset Button (Concealed)

Describes the location and function of the concealed reset button for resetting the controller to its default settings.

Parameterization Memory

Explains the use of parameterization memory, including integrated and plug-in SD card options for saving data.

Inserting/Removing Parameterization Memory

Provides step-by-step instructions for safely inserting and removing the parameterization memory (SD card) using push/push technology.

Internal Basic Circuit Diagram

Presents a schematic diagram illustrating the internal electrical structure and isolated areas of the Inline controller.

Mounting and Removing the Inline Controller

Details the procedures and considerations for mounting and removing the Inline controller from a DIN rail, including terminal compatibility.

Communication Paths

Outlines the available communication interfaces and paths for connecting and communicating with the Inline controller via Ethernet and PRG.

Ethernet Communication

Describes the Ethernet interface, its connection via RJ45 sockets, and pin assignments for network connectivity.

Serial PRG Interface (mini-DIN socket)

Explains the serial interface for connecting to a PC, its limitations for programming, and assembly instructions for the connecting cable.

Serial PRG Interface - Function Blocks

Details the function blocks available in PC Worx for utilizing the serial PRG interface for parameter assignment and I/O communication.

INTERBUS Communication

Covers INTERBUS communication, including local bus creation, remote bus connections, and supported functions.

Power Supply

Provides information on power supply requirements, including sizing, connection methods, and voltage ranges for the Inline controller.

Sizing of the Power Supply

Guides on selecting an appropriate power supply unit based on application currents, controller requirements, and overload characteristics.

Connecting the Power Supplies

Outlines the step-by-step procedure for connecting external 24 V DC power supplies to the Inline controller and initialisation indicators.

24 V Segment and Main Supply

Explains the provision and characteristics of the 24 V segment and main supplies, including jumpering options for isolation.

Digital Inputs and Outputs

Describes the digital inputs and outputs, their assignment, and wiring for connecting sensors and actuators to the controller.

Inline Controller Configuration with PC Worx/Express

Software Version Requirements

Specifies the minimum required versions of PC Worx/PC Worx Express and controller firmware for compatibility.

Creating a New Project

Guides on creating a new project in PC Worx/Express, including template selection and project information setup.

Assigning IP Address

Details methods for assigning an IP address to the controller, including DCP protocol and BootP server configuration.

Inline Controller as PROFINET Device

Explains the process of activating and integrating the Inline controller as a PROFINET device in a PC Worx project.

Setting the Realtime Clock

Describes how to set the internal system clock (time and date) of the Inline controller using PC Worx Express settings.

Downloading Changes

Explains the function for downloading changes to the controller, including version compatibility information.

Parameterization Memory (SD Card) Functions

Covers the functions of the plug-in parameterization memory (SD card) for main or additional memory usage and data storage.

Additional Memory (SD Card)

Details the use of the SD card as additional memory and its implications for storing application-specific data.

SD Card for Log Files

Explains how to use the SD card as a storage medium for log files, including directory creation and FTP access.

Parameterization Memory and Internet Explorer Access

Describes how to access and manage files on the parameterization memory using Internet Explorer via FTP.

FTP Functionality in Internet Explorer

Explains how to enable the FTP folder view functionality within Internet Explorer settings for accessing the controller's memory.

Activating/Deactivating FTP Server

Details how to activate or deactivate the FTP server for enhanced security and access control to the controller.

FTP Access Restriction (Username/Password)

Guides on setting up usernames and passwords to restrict unauthorized FTP access to the parameterization memory.

Activating/Deactivating HTTP Server

Explains how to enable or disable the HTTP server (web server) for remote access and security configuration.

Using HTTPS for Secure Communication

Describes how to configure and use HTTPS for secure HTTP server communication with the controller, enhancing security.

Sending Secure Emails (SMTPS)

Explains the use of the SMTPS method for secure email transmission from the controller, requiring an IT library function block.

Enabling/Disabling Specific Ports

Details how to enable or disable specific network ports (e.g., 7, 1962, 41100) for security and application requirements.

Activating/Deactivating Journaling Function

Explains how to activate or deactivate the journaling function to protect the file system integrity during voltage failures.

Activating/Deactivating MRP Client Function

Describes how to enable or disable the Media Redundancy Protocol (MRP) client function for network redundancy in specific controllers.

Function Blocks for File Handling

Lists and describes function blocks used for accessing and managing files on the parameterization memory from within an application program.

Function Blocks for Ethernet Communication

Details function blocks enabling IEC 61131-5 compliant Ethernet communication between controllers and devices via TCP/IP or UDP/IP.

Function Blocks for PCP Communication

Lists function blocks for establishing PCP communication between the Inline controller and INTERBUS devices, including connection limits.

Alignment and Data Gaps

Explains data alignment in memory, the creation of data gaps, and methods to manage them for correct data transmission.

System Variables and Status Information

General Notes on System Variables

Introduces special program functions and system variables for diagnostics and control of the bus system using PC Worx/Express.

Status Register for Digital Inputs/Outputs

Lists system variables for reading the states of local digital inputs and writing to local digital outputs.

Diagnostic Status Register

Explains the diagnostic status register, which stores controller operating states and error information for each bit.

Diagnostic Parameter Register

Provides additional information on errors indicated in the status register, including error location, code, and special interface error handling.

PROFINET Register Variables

Lists PROFINET-specific system variables for monitoring the status of the higher-level PROFINET controller and the PROFINET device.

IEC 61131 Runtime System Variables

Details system variables related to the IEC 61131 runtime system, such as PLC mode, task status, and error counts.

Control Processor Status Variables

Lists system variables that display the operational status of the control processor, including runtime errors and loading states.

Power Storage and Realtime Clock Variables

Describes system variables related to the controller's power storage for the realtime clock and the validity of its data.

Power Supply Status Variables

Lists system variables indicating the operational status (OK) of the main, input, and output power supplies.

Mode Selector Switch Status Variables

Lists system variables reflecting the current position of the mode selector switch on the controller (MRESET, STOP, RUN_PROG).

System Time Variables

Details system variables for accessing and displaying the current system time components (hours, minutes, seconds, day, month, year).

Technical Data and Ordering Information

Technical Data Overview

Presents comprehensive technical specifications for the Inline controller, including dimensions, weight, connection data, and environmental ratings.

Ordering Data: Modules

Lists the available Inline controller modules with their corresponding order numbers and packaging quantities.

Ordering Data: Accessories

Lists the order numbers and details for essential accessories required for the Inline controller system setup and operation.

Ordering Data: Software

Provides ordering information for the PC Worx and PC Worx Express automation software required for controller programming.

Ordering Data: Documentation

Lists available user manuals, application notes, and quick start guides for the Inline controller and associated software.

Appendix A: Service, Maintenance, and Ambient Conditions

Error Causes and Remedies

Provides a table of common installation errors, their potential causes, and recommended remedies for troubleshooting.

Updating Inline Controller Firmware

Explains the procedure for updating the controller's firmware via Ethernet for product improvement and new functions.

Connecting Unshielded Cables

Details the method for connecting I/O devices and supply voltage using unshielded cables and spring-cage terminals.

Derating Information

Presents derating curves and specifications for current and power dissipation under various ambient temperatures.

Tested Successfully: Extreme Ambient Conditions

Summarizes successful testing of controllers under extreme ambient temperature change cycles according to IEC 61131-2.

Appendix B: Document Lists

List of Figures

Provides a comprehensive list of all figures included in the manual, with their corresponding titles and page numbers.

List of Tables

Offers a complete listing of all tables presented in the manual, including their titles and page numbers.

Index

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