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Phoenix Contact PSRclassic Series User Manual

Phoenix Contact PSRclassic Series
138 pages
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User manual
Application manual for PSRclassic and
PSRmultifunction safety relays, and the
modular safety relay system

Table of Contents

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Phoenix Contact PSRclassic Series Specifications

General IconGeneral
Input voltage24 V DC
Output typeRelay
Safety Integrity LevelSIL 3
Performance LevelPL e
Rated current6 A
Switching current6 A
Protection classIP20
Connection typeScrew connection
Rated voltage250 V AC
Switching voltage250 V AC

Summary

1 Introduction

1.1 Target group for this application manual

Defines the intended audience for the manual, focusing on safety control system designers.

1.2 Symbols used

Explains graphical symbols used throughout the document for safety-related equipment.

1.3 Further documentation

Lists additional resources like data sheets and application notes for product information.

2 Safety of machines and systems

2.1 Functional safety

Explains the principles of functional safety in machine control systems, including objectives and standards.

2.2 Practical procedure in accordance with EN ISO 13849

Details the steps for implementing safety functions according to EN ISO 13849, covering risk assessment and performance levels.

2.3 Practical procedure in accordance with EN ISO 62061

Outlines the procedure for safety control systems based on EN ISO 62061, focusing on safety integrity levels.

3 Safety technology basics

3.1 Cross-circuit detection

Explains cross-circuit detection as a safety measure to prevent loss of function due to single faults.

3.2 Maximum cable lengths

Provides guidance on calculating and adhering to maximum cable lengths for sensor wiring to ensure reliable operation.

3.3 Stop

Describes different stop categories (0, 1, 2) as defined in EN 60204-1 for machine stopping procedures.

3.4 Safe isolation

Details the safe isolation provided by PSR safety relays between input/output and current paths, including insulation types.

4 Overview of safe switching devices

4.1 Conventional safety relays PSRclassic

Presents an overview of the PSRclassic series safety relays, including their technical specifications and applications.

4.2 Multifunctional safety relays PSRmultifunction

Provides an overview of the PSRmultifunction series safety relays, highlighting their multi-functionality.

4.3 Modular safety relay system

Introduces the modular safety relay system, detailing its components and system extension capabilities.

5 Application examples for conventional PSRclassic safety relays

5.1 Emergency stop

Explains the emergency stop function as a complementary protective measure for hazardous operations.

5.2 Light grids (ESPE)/laser scanners (AOPD)

Covers the application of light grids and laser scanners as electro-sensitive protective equipment.

5.3 Movable guards

Discusses the use of guards with interlocking devices for monitoring and controlling access to hazardous areas.

5.4 Enable switch

Describes the function and selection criteria for enable switches used with startup controls to permit machine operation.

5.5 Two-hand control

Explains two-hand control devices for localized safety, requiring simultaneous operator input during movements.

5.6 Contact extension/force-guided contacts

Details the use of force-guided contact extension modules to increase available contacts.

6 Application examples for multifunctional PSRmultifunction safety relays

6.1 Multifunctional safety applications with emergency stop, safety doors, and light grids

Demonstrates applications combining emergency stop, safety doors, and light grids with multifunctional relays.

7 Application examples using the modular safety relay system

7.1 PSR-SDC4/2x1/B master module

Introduces the PSR-SDC4/2x1/B master module for modular safety relay systems, highlighting automatic operating mode detection.

7.1.1 PSR-SDC4/2x1/B up to PL e/SIL 3

Provides an example of a two-channel emergency stop monitoring application using the PSR-SDC4/2x1/B module.

7.1.2 PSR-SDC4/2x1/B up to PL e/SIL 3

Presents a two-channel light grid monitoring application example using the PSR-SDC4/2x1/B module.

7.1.3 PSR-SDC4/2x1/B up to PL e/SIL 3

Shows a two-channel safety door monitoring application example with manual reset using the PSR-SDC4/2x1/B module.

7.2 Contact extension/force-guided contacts

Explains the use of contact extension modules for additional contacts in modular systems.

7.2.1 PSR-URM4/4x1/2x2/B up to PL e/SIL 3

Demonstrates an emergency stop monitoring application with contact extension using the PSR-URM4/4x1/2x2/B module.

8 Diagnostic description

A Appendix

A 1 Explanation of terms

Defines key technical terms and abbreviations used throughout the application manual.

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