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PIAGGIO Beverly 250 USA User Manual

PIAGGIO Beverly 250 USA
320 pages
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WORKSHOP MANUAL
633574
Beverly 250 USA

Table of Contents

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PIAGGIO Beverly 250 USA Specifications

General IconGeneral
Displacement244 cc
TransmissionAutomatic CVT
Front SuspensionTelescopic hydraulic fork
Rear SuspensionDual hydraulic shock absorbers
Rear Brake240 mm disc
Seat Height780 mm
Dry Weight160 kg
Tires (Front)110/70 - 16
Engine TypeSingle cylinder, 4-stroke
Max Power22 hp @ 8, 250 rpm
Torque20.2 Nm @ 6, 500 rpm
Fuel SystemElectronic injection
Front Brake260 mm disc
Tires (Rear)140/70

Summary

CHARACTERISTICS

Rules

General safety rules for maintenance operations and vehicle handling.

Vehicle Identification

Chassis and engine prefix for identifying the vehicle model.

Engine

Detailed specifications of the engine type, bore, stroke, capacity, and performance.

Brakes

Specifications for front and rear brake systems, including disc size and caliper type.

Tightening Torques

Torque specifications for various components like steering, frame, brakes, engine, and transmission.

Oversizes

Specifications for piston rings and cylinder oversizes for engine rebuilds.

TOOLING

Appropriate Tools

List of specialized tools required for maintenance and repair operations.

MAINTENANCE

Maintenance Chart

Scheduled maintenance tasks based on kilometers or time intervals.

Engine Oil

Procedures for replacing and checking engine oil levels and filters.

Braking System

Checks and top-up procedures for front and rear brake fluid levels.

Checking the Valve Clearance

Steps for checking and adjusting valve clearance.

Checking the Ignition Timing

Detailed procedure for checking ignition timing with reference marks.

TROUBLESHOOTING

Engine

Troubleshooting common engine problems like poor performance, starting difficulties, and oil consumption.

Transmission and Brakes

Troubleshooting issues related to clutch, brakes, and vibrations.

Steering and Suspensions

Troubleshooting heavy steering, excessive play, noisy suspension, and oil leaks.

ELECTRICAL SYSTEM

Electrical System Installation

Guides for installing various electrical circuit components and wiring.

Ignition

Diagram and specifications for the ignition system components.

Battery Operations

Instructions for battery charging, testing, and dry-charge battery commissioning.

Fuses

Location and specifications of fuses protecting the electrical equipment.

ENGINE FROM VEHICLE

Exhaust Assy. Removal

Steps for removing the exhaust manifold and muffler assembly.

Removal of the Engine from the Vehicle

Comprehensive procedure for detaching the engine from the scooter chassis.

ENGINE

Automatic Transmission

Information on the automatic transmission system, including pulleys, belt, and clutch.

Crankcase - Crankshaft

Section covering crankcase and crankshaft assembly and disassembly.

Fuel Supply

Procedures for removing and refitting carburettors and related fuel system components.

SUSPENSIONS

Front

Procedures for removing, overhauling, and refitting front suspension components.

Rear

Procedures for rear wheel, swing-arm, and shock absorber maintenance.

BRAKING SYSTEM

Interventions Rules

Rules and warnings regarding brake fluid handling, replacement, and system maintenance.

Rear Brake Caliper

Procedure for removing and refitting the rear brake caliper and its components.

Front Brake Caliper

Procedure for removing and refitting the front brake caliper.

Fill (Rear - Combined)

Procedure for bleeding and refilling the rear brake system.

Fill (Front)

Procedure for bleeding and refilling the front brake system.

Front Brake Pump

Removal, overhaul, and refitting of the front brake pump.

COOLING SYSTEM

Circuit Diagram

Diagram illustrating the cooling circuit components and flow.

Water Pump - Overhaul

Detailed procedure for overhauling the water pump, including component removal and refitting.

Thermostat

Procedures for removing, checking, and refitting the thermostat.

CHASSIS

Seat

Procedure for removing and refitting the vehicle seat.

Side Fairings

Steps for removing and refitting side fairings and related components.

Fuel Tank

Steps for removing and refitting the fuel tank, including knee-guard and footrest.

PRE-DELIVERY

Aesthetic Inspection

Checks for paintwork, plastic fitting, scratches, and dirt before delivery.

Tightening Torques Inspection

Inspection of tightening torques for safety locks and clamping screws.

Electrical System

Checks for main switch, headlights, taillights, indicators, and instrument panel.

Battery Checks

Procedures for checking and charging the battery before use and during storage.

Road Test

Performing a road test to check cold start, instrument operations, and vehicle response.

Functional Inspection

Functional checks of braking system, clutch, engine, and documentation.

TIME

Engine

Time estimates for engine removal, installation, and oil change.

Automatic Transmission

Time estimates for clutch, driven pulley overhaul, and replacement.

Oil Pump

Time estimates for oil pump overhaul, change, and chain replacement.

Brake Hoses

Time estimates for brake caliper, piping, fluid, and pad replacement.

Electric Start

Time estimates for belt roller, starter motor, and pinion replacement.

Fuel Pump

Time estimates for fuel pump, hoses, and fuel filter replacement.

Electric Devices

Time estimates for plug socket, battery, voltage regulator, and switches replacement.

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