Name: PIAGGIO Beverly 250 USA
Brand: PIAGGIO
Rating: 4 (1 reviews)

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WORKSHOP MANUAL

633574

Beverly 250 USA

Index of Topics5
Characteristics7
Safety Rules8
Maintenance Rules8
Vehicle Identification9
Dimensions and Mass9
Engine9
Transmission10
Capacities10
Electrical System10
Frame and Suspensions10
Brakes11
Wheels and Tyres11
Secondary Air11
Carburettor12
Walbro13
Tightening Torques13
Overhaul Data16
Assembly Clearances16
Cylinder - Piston Assy16
Piston Rings17
Crankcase - Crankshaft - Connecting Rod17
Slot Packing System18
Oversizes20
Products20
Tooling23
Maintenance37
Maintenance Chart38
Carburetor41
Checking the Spark Advance42
Spark Advance Variation44
Spark Plug45
Hub Oil45
Check46
Replacement46
Air Filter46
Engine Oil: Replacement47
Engine Oil Filter49
Oil Pressure Warning Light49
Checking the Ignition Timing49
Checking the Valve Clearance50
Cooling System50
Level Check50
Top-Up51
Braking System51
Headlight Adjustment53
CO Check53
SAS Filters Inspection and Cleaning55
Anti-Evaporation System56
Removing System Components57
Refitting System Components58
Canister Inspection58
Safety Valve Check59
Roll-Over Valve Check60
Troubleshooting61
Engine: Poor Performance62
Rear Wheel Spins at Idle62
Starting Difficulties63
Excessive Oil Consumption/Exhaust Smoke63
Insufficient Lubrication Pressure64
Engine Tends to Cut-Off at Full Throttle64
Engine Tends to Cut-Off at Idle64
Excessive Exhaust Noise65
High Fuel Consumption65
SAS Malfunctions65
Transmission and Brakes65
Clutch Grabbing or Performing Inadequately66
Insufficient Braking66
Brakes Overheating66
Braking Vibrations or Noise66
Battery67
Turn Signal Lights Malfunction67
Heavy Steering67
Excessive Steering Play67
Noisy Suspension68
Suspension Oil Leakage68
Electrical System69
Electrical System Installation71
Front Side71
Back Side74
Conceptual Diagrams78
Ignition79
Headlights and Automatic Starter Section80
Battery Recharge and Starting81
Level Indicators and Enable Signals Section83
Turn Signal Lights85
Checks and Inspections86
Immobiliser86
Virgin Circuit87
Diagnostic Codes88
Diagnostic Code - 2 Flashes88
Diagnostic Code - 3 Flashes89
Ignition Circuit90
No Spark Plug90
Stator Check92
Voltage Regulator Check93
Recharge System Voltage Check93
Choke Inspection94
Turn Signals System Check95
Lights List96
Fuses97
Sealed Battery97
Dry-Charge Battery99
Engine from Vehicle101
Exhaust Assy. Removal102
Removal of the Engine from the Vehicle102
Engine105
Automatic Transmission106
Transmission Cover106
Air Duct106
Removing the Driven Pulley Shaft Bearing107
Refitting the Driven Pulley Shaft Bearing107
Baffle Roller: Removal107
Plastic Roller108
Removing the Driven Pulley109
Inspecting the Clutch Drum109
Removing the Clutch110
Inspecting the Clutch111
Pin Retaining Collar111
Removing the Driven Half-Pulley Bearing112
Inspecting the Driven Fixed Half-Pulley113
Inspecting the Driven Sliding Half-Pulley113
Refitting the Driven Half-Pulley Bearing114
Refitting the Driven Pulley115
Inspecting the Clutch Spring116
Refitting the Clutch116
Drive-Belt118
Removing the Driving Pulley118
Inspecting the Rollers Case119
Refitting the Driving Pulley121
Refitting the Transmission Cover122
End Gear122
Removing the Hub Cover122
Removing the Wheel Axle123
Removing the Hub Bearings123
Removing the Wheel Axle Bearings124
Inspecting the Hub Shaft125
Inspecting the Hub Cover125
Refitting the Wheel Axle Bearing125
Refitting the Hub Cover Bearings126
Refitting the Hub Bearings127
Refitting the Ub Cover128
Flywheel Cover128
Removing the Stator129
Refitting the Stator130
Refitting the Flywheel Cover130
Flywheel and Starting130
Removing the Starter Motor131
Removing the Flywheel Magneto131
Inspecting the Flywheel Components132
Refitting the Free Wheel133
Refitting the Flywheel Magneto133
Refitting the Starter Motor135
Cylinder Assy. and Timing System135
Removing the Intake Manifold135
Removing the Rocker-Arms Cover135
Removing the Timing System Drive136
Removing the Cam Shaft137
Removing the Cylinder Head138
Removing the Valves139
Removing the Cylinder - Piston Assy139
Inspecting the Small End140
Inspecting the Wrist Pin141
Inspecting the Piston141
Inspecting the Cylinder142
Removing the Piston142
Choosing the Gasket143
Refitting the Piston Rings145
Refitting the Cylinder145
Inspecting the Cylinder Head146
Inspecting the Timing System Components147
Inspecting the Valve Sealings147
Inspecting the Valve Housings148
Inspecting the Valves148
Inspecting the Springs and Half-Cones150
Refitting the Valves151
Inspecting the Cam Shaft151
Refitting the Head and Timing System Components153
Refitting the Rocker-Arms Cover156
Refitting the Intake Manifold156
Crankcase - Crankshaft156
Splitting the Crankcase Halves157
Inspecting the Crankshaft Alignment159
Inspecting the Crankcase Halves160
Inspecting the Crankshaft Plain Bearings161
Refitting the Crankcase Halves163
Lubrication: Conceptual Diagrams164
Oil Pressure Check166
Crankshaft Oil Seals: Removal167
Oil Pump: Removal169
Removing the Oil Pump172
Inspecting the By-Pass Valve172
Refitting the Oil Pump173
SAS Valve173
Inspecting the One-Way Valve173
Inspecting the Cut-Off174
Fuel Supply175
Removing the Carburettor175
Kehin175
Walbro181
Refitting the Carburettor186
Level Check192
Inspecting the Valve and Needle194
Inspecting the Automatic Choke Device198
Suspensions203
Removing the Front Wheel204
Front Wheel Hub Overhaul204
Refitting the Front Wheel207
Handlebar207
Front Fork208
Steering Bearing215
Removing the Rear Wheel216
Refitting the Rear Wheel216
Swing-Arm: Removal216
Shock Absorbers222
Exhaust Bracket223
Centre-Stand224
Side Stand225
Braking System227
Interventions Rules228
Rear Brake Calliper228
Front Brake Calliper229
Rear Brake Disc232
Disc Inspection232
Front Brake Disc233
Front Brake Pads234
Rear Brake Pads235
Fill236
Rear - Combined236
Front Brake Pump238
Rear Brake Pump - Combined239
Cooling System241
Circuit Diagram242
Water Pump - Overhaul243
Chassis253
Seat254
Side Fairings254
Rear Rack254
Rear Handlebar Cover255
Instrument Panel255
Front Handlebar Cover255
Headlight Assy256
Frame Central Cover256
Legshield256
Knee-Guard257
Removing the Ignition Key-Switch When on *Off*258
Removing the Ignition Key-Switch When on *Lock*259
Front Wheel Housing259
Taillight Assy259
Footrest260
Rear Mudguard261
Helmet Bay262
Fuel Tank262
Front Mudguard263
Radiator Fan263
Flyscreen264
Pre-Delivery265
Aesthetic Inspection266
Tightening Torques Inspection266
Levels Check267
Road Test267
Static Test268
Functional Inspection268
Time269
Crankcase271
Crankshaft272
Cylinder Assy273
Cylinder Head Assy274
Rocker Arms Support Assy275
Cylinder Head Cover276
Chain Tensioner277
Oil Filter278
Driven Pulley279
Oil Pump280
Final Gear Assy281
Driving Pulley282
Exhaust Pipe286
Air Cleaner287
Frame288
Legshield Spoiler290
Footrests292
Rear Cover293
Central Cover294
Underseat Compartment295
Mudguard296
Expansion Tank298
Radiator299
Rear Shock-Absorber300
Steering Column Bearings301
Handlebar Covers302
Handlebar Components303
Swing-Arm304
Brake Hoses305
Seat Lock307
Locks310
Turn Signal Lights311
Front Wheel312
Rear Wheel313
Electric Start314
Fuel Pump316
Electric Devices317
Secondary Air Box320

Brand	PIAGGIO
Model	Beverly 250 USA
Category	Scooter
Language	English

PIAGGIO Beverly 250 USA User Manual

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PIAGGIO Beverly 250 USA Specifications

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