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PIAGGIO MSS X10 500ie Executive User Manual

PIAGGIO MSS X10 500ie Executive
226 pages
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SERVICE STATION MANUAL
677654 EN
MSS X10 500ie Executive

Table of Contents

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PIAGGIO MSS X10 500ie Executive Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement493 cc
Cooling SystemLiquid cooled
Fuel SystemElectronic fuel injection
Seat Height760 mm
Fuel Capacity15.5 liters
ABSYes
Front Tire120/70-15
Width800 mm
Torque46 Nm @ 5, 250 rpm
TransmissionCVT
Front SuspensionTelescopic fork
Rear SuspensionDual hydraulic shock absorbers
Front BrakeDouble disc
Rear BrakeSingle disc
Rear Tire150/70-13

Summary

Vehicle Identification

Chassis number

Location and importance of the vehicle's chassis identification number.

Engine number

Location and importance of the engine's identification number.

Dimensions and Mass

Vehicle Specifications Table

Key technical specifications for the vehicle, including dimensions and weight.

Capacities and Tightening Torques

Fluid Capacities

List of fluid capacities for engine oil, transmission oil, coolant, and fuel tank.

Tightening Torques for Key Assemblies

Specified torque values for fasteners in swinging arm and steering assemblies.

Specific Tools

Specific Tools Catalog

Catalog of specialized tools required for vehicle maintenance, with descriptions and codes.

Maintenance Operations

Service Warning Light Reset Procedure

Procedure to reset the vehicle's scheduled maintenance warning indicator on the instrument panel.

Scheduled Maintenance Chart

Table detailing periodic maintenance tasks, intervals, and required actions for vehicle upkeep.

Engine Maintenance and Checks

Procedures for engine checks, adjustments, and replacements including spark plugs, ignition, valves, oil, and filters.

Cooling System Maintenance

Instructions for maintaining the anti-evaporation system of the vehicle's cooling circuit.

Troubleshooting

Noisy Suspension Troubleshooting Guide

Identifies possible causes of noisy suspension and outlines troubleshooting operations for front and rear systems.

Electrical System Overview

System Diagrams and Component Lists

Overview of the electrical system, including circuit diagrams, component lists, ignition, and battery systems.

Component Locations and Functional Checks

Visual guides to component locations and procedures for checking switches, regulators, and signal systems.

Electrical Connector Pinouts and Wiring

Detailed pin assignments and wiring information for various electrical system connectors.

Fuses, Relays, and Diagnostics

Information on fuses, relays, error codes, and diagnostic procedures for the electrical system.

Engine from Vehicle Procedures

Exhaust Assembly Removal

Detailed instructions for safely removing the complete exhaust assembly from the vehicle.

Engine Removal from Vehicle Guide

Step-by-step guide for safely removing the engine, including necessary precautions and disconnections.

Engine Service and Checks

Pulley System Service

Procedures for removing, inspecting, and refitting the drive and driven pulleys and related components.

Flywheel and Starting System Checks

Maintenance and checks for the flywheel, starter motor, and starter system operation, including performance tests.

Fuel Injection System

Injection System Components and Diagrams

Overview of the injection system, including CDI unit terminals, EMS circuit diagram, and fuel pump circuit.

Injection System Component Diagnostics

Procedures for inspecting and diagnosing the butterfly valve, injectors, tachometer, HT coil, and sensors.

Suspension System Service

Front Suspension Service Procedures

Procedures for servicing the front wheel, fork legs, steering bearings, and speed sensor.

Rear Suspension Component Service

Overview of rear suspension components, including rear wheel removal/refitting and linkage diagrams.

Swing-arm and Rear Shock Absorber Service

Comprehensive guide for removing, overhauling, and refitting the swing arm and rear shock absorber assembly.

Exhaust Bracket and Linkage Service

Procedures for removing the exhaust bracket and servicing the rear suspension linkage.

Braking System Maintenance

Front Brake System Service

Procedures for servicing front brake calipers, discs, and fluid pipes, including removal and installation.

Rear Brake System Service

Steps for servicing rear brake calipers, pads, and fluid pipes, including removal and installation.

Brake System Bleeding Procedures

Instructions for bleeding air from both front and rear brake systems to ensure proper function.

Parking Brake System Service

Procedures for servicing the parking brake caliper, control cable, and brake pads.

Cooling System Service

Cooling System Overview and Checks

Overview of the cooling system, including circuit diagram, characteristic data, and sealing checks.

Coolant Replacement and System Bleeding

Procedures for replacing the coolant and bleeding air from the cooling system.

Water Pump and Thermostat Service

Service procedures for the water pump and thermostat, including checks and removal.

Chassis and Bodywork Service

Bodywork Panel Removal Guide

Procedures for removing various body panels, fairings, covers, footrests, and air filter box.

Helmet Bay, Battery, and Fuse Box Access

Steps for accessing components within the helmet bay, including battery, fuse box, and related wiring.

Radiator Fan and Handle Service

Procedures for removing the radiator fan assembly and servicing the vehicle's side handles.

Pre-Delivery Inspection and Road Test

Pre-Delivery Torque and Electrical Checks

Checklists for verifying tightening torques and performing essential electrical system checks before delivery.

Road Test Procedures and Checklist

Comprehensive checklist for evaluating vehicle performance, safety, and functionality during a road test.

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