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PIAGGIO MP3 400 i.e. User Manual

PIAGGIO MP3 400 i.e.
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SERVICE STATION MANUAL
664502(IT)-664503(EN)-664504(FR)-664505
(DE)-664506(ES)-664507(PT)-664508(NL)-664509
(EL)
MP3 400 i.e.

Table of Contents

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PIAGGIO MP3 400 i.e. Specifications

General IconGeneral
BrandPIAGGIO
ModelMP3 400 i.e.
CategoryScooter
LanguageEnglish

Summary

Characteristics

Safety rules

General safety rules for maintenance.

Maintenance rules

Rules for performing maintenance correctly.

Transmission

Specifications for the transmission system.

Electrical system

Components and specifications of the electrical system.

Frame and suspensions

Details on the vehicle's frame and suspension systems.

Brakes

Description of the braking system components.

Tightening Torques

Torque specifications for various components.

Tooling

Specific Tools

Description and images of specialized tools.

Maintenance

Maintenance chart

Schedule of maintenance tasks by intervals.

Troubleshooting

Transmission and brakes

Troubleshooting for clutch and brake issues.

Insufficient braking

Causes and solutions for poor braking performance.

Brakes overheating

Causes and solutions for brake overheating.

Steering and suspensions

Troubleshooting for heavy steering and play.

Electrical System

Immobiliser

Description and function of the immobilizer system.

Fuses

Location and specifications of fuses.

Engine from Vehicle

Removal of the engine from the vehicle

General steps to remove the engine.

Engine

Automatic transmission

Procedures related to the automatic transmission.

Removing the driven pulley shaft bearing

Steps to remove the driven pulley shaft bearing.

Removing the clutch

Steps to remove the clutch with the driven pulley.

Refitting the clutch

Steps to refit the clutch.

Removing the driving pulley

Steps to remove the driving pulley.

Cylinder assy. and timing system

Procedures for cylinder and timing system.

Removing the cylinder head

Steps to remove the cylinder head.

Removing the valves

Steps to remove the valves.

Removing the cylinder - piston assy.

Steps to remove the cylinder-piston assembly.

Inspecting the piston rings

Inspection of piston rings and their clearances.

Crankcase - crankshaft

Procedures for crankcase and crankshaft.

Injection

Fuel supply circuit

Description of the fuel supply system components.

Precautions

Important safety and handling precautions for the injection system.

Troubleshooting hints

Common faults and troubleshooting steps.

Engine does not start

Troubleshooting for engine start issues.

Starting difficulties

Common engine start-up problems and their causes.

Engine stops at idle

Troubleshooting for unstable or low idling.

Engine does not rev down

Troubleshooting for inability to return to idle or excessive RPM.

Engine knocking

Causes and solutions for engine knocking.

Fuel supply system

Description of the fuel supply system.

Removing the butterfly valve

Steps to remove the butterfly valve assembly.

Spark advance

Procedure to check and adjust spark advance.

Suspensions

Braking System

Cooling System

Chassis

Pre-Delivery

Time

Engine

Time estimates for engine operations.

Braking system

Time estimates for braking system operations.

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