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PIAGGIO VESPA RALLY 200 User Manual

PIAGGIO VESPA RALLY 200
35 pages
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PIAGGIO VESPA RALLY 200 Specifications

General IconGeneral
Transmission4-speed manual
IgnitionElectronic
FrameSteel monocoque
Tire Size Front3.50-10
Tire Size Rear3.50-10
Cooling SystemAir-cooled
Engine Type2-stroke, single cylinder
Bore x Stroke66 mm x 58 mm
Fuel SystemCarburetor
Front SuspensionCoil spring and hydraulic shock absorber
Rear SuspensionCoil spring and hydraulic shock absorber
Front BrakeDrum
Rear BrakeDrum
Displacement198 cc

Summary

Performance and Specifications

Operating Instructions

Steering and Toolbox Locking

Details on locking and unlocking the steering column and front tool box.

Pre-Operation Checks

Pre-operation checks including gearbox oil level verification.

Fuel Mixture and Running-In

Details on fuel mixture ratio and running-in procedures.

Scooter Operation Procedures

Procedures for starting, moving, changing gears, and stopping the scooter.

Common Operations

Removal of Engine Cowling

Step-by-step guide on how to remove the engine cowling.

Carburettor Adjustment and Flooded Starting

Procedures for carburation adjustment and starting a flooded engine.

Wheels and Tires

Instructions for changing wheels, tires, and dismantling the spare wheel.

Brake Adjustment and Air Filter

Guides for adjusting brakes and dismantling the air filter.

Maintenance Tasks

Spark Plug and Gear Oil Change

Procedures for spark plug removal and changing gear case oil.

Engine Head and Bulb Replacement

Steps for dismantling the cylinder head and replacing bulbs.

Ignition Timing Check and Setting

How to check and set the ignition timing for optimal performance.

Headlamp Setting

Instructions for correctly adjusting the headlamp beam alignment.

Maintenance Schedule and Procedures

Spark Plug Maintenance

Checking, cleaning, adjusting, and replacing the spark plug.

4000 Km Maintenance

Tasks to perform every 4000 kilometers, including oil checks and cleaning.

8000 Km Maintenance

Tasks to perform every 8000 kilometers, including oil changes and lubrication.

Laying Up Procedures

Recommended steps for preparing the scooter for storage.

Vehicle Cleaning

Engine Cleaning

How to clean the exposed surfaces of the engine using paraffin and rags.

Bodywork Cleaning and Care

Washing, spot removal, and polishing instructions for the scooter's bodywork.

Troubleshooting Guide

Fuel, Carburetion, Ignition Faults

Diagnosing issues with fuel supply, carburetor, and ignition systems.

Power, Consumption, and Noise Issues

Addressing problems with engine power, fuel consumption, and noise.

Suspension and Mechanical Faults

Identifying and resolving suspension and other mechanical failures.

Electrical System Faults

Troubleshooting defective electrical equipment, wiring, and lighting.

General Specifications

Engine and Lubrication Details

Specifications regarding engine components and lubrication methods.

Fuel Supply and Ignition System

Details on fuel feed system and electronic ignition.

Clutch, Controls, and Transmission

Information on clutch, control cables, and gear ratios.

Frame and Components

Chassis and Handlebars

Description of the integral chassis, handlebars, and steering column.

Wheels, Brakes, and Controls

Specifications for wheels, expanding type brakes, and control cables.

Tool Kit and Accessories

Contents of the standard tool kit and available accessories.

Electrical System

Components and Specifications

Details on magneto, lighting, signalling devices, and controls.

Wiring and Connections

Location of electrical components and wiring diagrams with color coding.

Identification Data

Serial Number Location

Information on where to find the frame and engine serial numbers.

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