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Pierce Saber 2018 User Manual

Pierce Saber 2018
196 pages
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© 2018 Pierce Manufacturing Inc. Part No. PM-C-OM014-SEN-0718
Operators Manual
Saber®/Enforcer™

Table of Contents

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Pierce Saber 2018 Specifications

General IconGeneral
BrandPierce
ModelSaber 2018
CategoryTrucks
LanguageEnglish

Summary

Chapter 1 Foreword

1-1 Who Should Use, Service, and Maintain This Vehicle

Details on the qualifications and responsibilities of personnel operating, servicing, or maintaining the vehicle.

1-2 Vehicle Identification

Information on locating and understanding the vehicle's identification decal and VIN.

1-3 Customer Assistance Information

Procedure for contacting dealers and Pierce Manufacturing for support and issue resolution.

1-4 Responsibility

Operator's responsibilities for understanding the manual, vehicle operation, and safety.

1-5 Professional, Training, and Standards Organizations

Resources for staying updated on fire fighting knowledge and standards.

Chapter 2 Safety

2-1 Warnings and Cautions

Explanation of danger, warning, and caution signal meanings and their application in the manual.

2-2 Backing the Vehicle

Safe practices and hazards associated with backing the vehicle, emphasizing spotters and blind spots.

2-3 Vehicle Handling Characteristics

Discussion of heavy truck rollover tendencies, center of gravity, and occupant safety during crashes.

2-4 Electrocution Hazard from Overhead Power Lines

Safety guidelines for working near power lines, including safe distances and procedures for contact.

2-5 High Pressure Hydraulic Fluid

Hazards associated with high-pressure hydraulic fluid leaks and necessary safety precautions.

2-6 Tanker Truck Characteristics

Description of hazards and recommendations for preventing rollovers in mobile water supply vehicles.

2-7 Lockout/Tagout

Procedures for controlling hazardous energy sources during maintenance and servicing.

2-8 Safety Defect Reporting

Procedure for reporting vehicle defects that could cause crashes or injuries to NHTSA and Pierce.

Chapter 3 Before Placing Vehicle in Service

3-1 Axle Weights and Axle Capacity

Importance of considering weight distribution and axle capacity, and verifying in-service weights.

3-2 Tire Pressure

Essential steps for maintaining proper tire inflation for safe vehicle performance and handling.

3-3 Brake Balance

Discussion on fire apparatus brake characteristics and the importance of proper brake balance.

3-4 Brake Burnishing

Procedure for optimizing brake performance and minimizing noise after new brakes or load.

3-5 Carwell Removal

Instructions for removing Carwell coating from the vehicle exterior prior to delivery.

3-6 Customer-Installed Equipment

Guidelines and warnings regarding modifications to original equipment and unauthorized alterations.

3-7 Radio Equipment

Reference to the guide for information concerning radio installation in Pierce fire apparatus.

3-8 Equipment and Cargo Loading

Guidelines for loading equipment to ensure vehicle stability and prevent leaning.

3-9 Front Spring/Suspension Adjustment

Information on adjusting front suspension for ride height and correcting vehicle lean.

3-10 Rear Spring/Suspension Adjustment

Information concerning ride height adjustment for TAK-4™ Independent Rear Suspension.

3-11 Suspension

Details on suspension settling and the need for fastener tightening after initial operation.

Chapter 4 General

4-1 Vehicle Access

Safety precautions for entering and exiting the vehicle, including three-point stance and step care.

4-2 Keyless Entry (Optional)

Instructions for unlocking and locking vehicle doors using the optional keyless entry system.

4-3 Safety Restraints and Devices

Information on seat belts, seat belt monitoring, and optional side roll protection systems.

4-4 Heating, Ventilation, Air Conditioning (HVAC)

Overview of the HVAC system, including defroster, heater, and air conditioning operations.

4-5 Hose and Hose Reels

Safety precautions and instructions for operating and stowing hoses and hose reels.

4-6 Instrument Panel Controls & Indicators

Description of common instrument panel layouts, controls, and indicators found on Pierce Custom Chassis.

4-7 Windshield Wiper System

Operating instructions for the windshield wiper system and precautions against dry window operation.

4-8 Vehicle Data Recorder (VDR)

Information on the VDR's capabilities, recorded data, and software applications for data management.

4-9 Command Zone III

Overview of the Command Zone III system, its capabilities, and where to find detailed information.

Chapter 5 Operation

5-1 Pre-Trip Inspection

Importance and procedures for conducting daily pre-trip inspections for vehicle safety.

5-2 Cab Occupant Capacity

Guidelines on the number of occupants and proper seating/restraint usage while the vehicle is in motion.

5-3 Compartment Doors

Instructions and warnings regarding keeping compartment doors closed to prevent injury and damage.

5-4 Cab Tilt Operation

Procedures and safety precautions for operating the cab tilt system, including manual pump options.

5-5 Electrical

Overview of the vehicle's DC electrical system, including alternator, batteries, and wiring.

5-6 Fire Scene Operation

Safety considerations for operating the vehicle in high heat sources and near flying embers.

5-7 Mirrors

Instructions for adjusting side view and rear view mirrors for optimal visibility and safety.

5-8 Pump

Information regarding the operation of the driveline-driven water pump.

5-9 Water Fording Capability

General instructions and cautions regarding operating the vehicle in water, including potential damage.

5-10 Winch Operation

Safety precautions and guidelines for operating the vehicle's wire rope winch.

5-11 Engine Exhaust After Treatment Systems

Introduction to the exhaust after-treatment system, its components, and functions.

5-12 Cummins and Ford Regeneration

Explanation of after-treatment device indicator lights and the regeneration process for Cummins/Ford engines.

5-13 Detroit Diesel ATD Regeneration

Explanation of after-treatment device indicator lights and the regeneration process for Detroit Diesel engines.

5-14 Selective Catalytic Reduction (SCR) and DEF Operation

Information on SCR systems, Diesel Exhaust Fluid (DEF) levels, and indicator lamps/warnings.

5-15 Starting the Engine

Step-by-step procedure for starting the diesel engine, including precautions and system checks.

5-16 Running the Engine

Guidelines for operating the engine, including warnings about excessive idling and operation in hazardous atmospheres.

5-17 Stopping the Engine

Proper procedure for shutting down the engine, including cool-down periods and precautions.

5-19 Cooling System

Information on maintaining proper coolant levels and operating the cooling system safely.

5-20 Starting Engine Using Power From Another Vehicle

Procedure for jump-starting the vehicle's battery using jumper cables from another vehicle.

5-23 Fluid Requirements

Details on required diesel fuel, engine oil, and Diesel Exhaust Fluid (DEF) specifications.

5-25 Cold Weather Operation

Guidelines for operating the vehicle and its systems in cold weather conditions.

5-26 Transmission

Information on automatic transmission operation, temperature limits, and shift growl.

5-27 Axles

Details on axle types, including No-Spin differentials and their operation and limitations.

5-28 Brakes

Information on brake systems, including downhill operation, air pressure, and ABS.

5-29 Auxiliary Braking System

Explanation of auxiliary braking systems like compression, exhaust, and retarders.

5-30 Stability Control (Optional)

Information on Roll Stability Control (RSC) and Electronic Stability Control (ESC) systems.

5-31 Steering

Guidance on steering system inspection, column adjustment, and ESC malfunction indications.

5-33 Tire Pressure Management System

Details on standard and optional tire pressure monitoring systems and their alerts.

Chapter 6 Maintenance

6-1 Cab Tilt System

Information on the cab tilt system, including cold weather operation and fluid types.

6-2 Doors and Windows

Maintenance procedures for door latches, regulators, handles, strikers, and weatherstrip.

6-3 Wiper Blades

Instructions for inspecting and replacing windshield wiper blades.

6-4 Heating, Ventilation, Air Conditioning (HVAC)

Maintenance for the HVAC system, including heater shut-off and air conditioning service.

6-5 Safety Restraints and Devices

Inspection, maintenance, and replacement recommendations for seat belts and side roll protection.

6-6 Aerial Device Boom Support

Inspection of boom support for structural integrity and tightening of fasteners.

6-7 Automatic Lubrication Systems

Procedures for checking the reservoir, inspecting lubrication lines, and the condition of lube points.

6-8 Fasteners

Guidelines for inspecting interior and frame fasteners, and specific torque charts.

6-9 Axles

Inspection and alignment procedures for front and rear axles, including TAK-4™ suspension.

6-10 Brakes

General information on brakes, including inspection, material warnings, and TAK-4™ suspension brakes.

6-11 Rear Suspension

Reference to rear suspension manufacturer's manual for maintenance schedules and recommendations.

6-12 Spring Suspension (Front and Rear)

Inspection of springs and suspension shackles, and fastener torque charts.

6-13 TAK-4™ Suspension

Information and references for maintenance and troubleshooting of TAK-4™ front and rear suspensions.

6-14 Command Zone™ System

Overview of the Command Zone™ multiplex electrical system and its principles of operation.

6-15 Electrical, DC

Maintenance procedures for the DC electrical system, including alternator, batteries, and wiring.

6-16 Electrical, AC

Information on the AC electrical system, including APUs, shore power, and inverters.

6-17 Engine

Maintenance of the engine, including air intake system, service schedules, and diagnostic software.

6-18 Cooling System

Procedures for general inspection, service, and maintenance of the engine cooling system.

6-19 Fuel System

Inspection of the fuel delivery system and replacement of fuel filters.

6-20 Exhaust System

Importance of exhaust inspection, notes on EPA engines, and exhaust diffuser maintenance.

6-21 Driveshafts

Lubrication and inspection procedures for driveshafts and associated components.

6-22 Transmission

Information on transmission fluid, fluid analysis, and external transmission coolers.

6-23 Transfer Case (All Wheel Drive)

Reference to the transfer case operator's manual for maintenance, lubrication, and inspection.

6-24 Steering

General inspection, TAK-4™ steering components, and steering reservoir maintenance.

6-25 Towing Instructions

Comprehensive instructions for towing the vehicle, including preparation, front, rear, and frame fork methods.

6-26 Welding Instructions

Precautions and procedures for welding on the vehicle, including component disconnection.

6-27 Tires

Information on fire service rated tires, ratings, rules, and tire wear inspection.

6-28 Wheels

Procedures for wheel installation, including hub piloted and stud piloted types, and wheel torque.

Chapter 7 Lubrication and Maintenance Intervals

7-1 Introduction

Introduction to service and lubrication requirements and vendor component documentation.

7-1.1 Initial Inspection Upon Delivery

Details on the initial preventative maintenance checks and services upon vehicle delivery.

7-1.2 Daily Inspections

Checklist of daily preventative maintenance tasks for various vehicle systems and components.

7-1.3 Weekly Inspections

Checklist of weekly preventative maintenance tasks for vehicle systems and components.

7-1.4 Monthly Inspections

Checklist of monthly preventative maintenance tasks for vehicle systems and components.

7-1.5 Semi-Annual Inspections

Checklist of semi-annual preventative maintenance tasks for vehicle systems and components.

7-1.6 Annual Inspections

Checklist of annual preventative maintenance tasks for vehicle systems and components.

7-1.7 3-5 Year Inspections

Preventative maintenance checks and services recommended at 3-5 year intervals.

7-1.8 Vendor Component Inspections

Annual maintenance tasks for various vendor-supplied components like air dryers and transmissions.

Appendix A Mobile Radio Installation Guide

1 General Information

General guidelines and considerations for installing two-way radio equipment in Pierce apparatus.

2 Installation Guidelines

Detailed guidelines for transceiver location, radio wiring, routing, and antenna installation.

3 Additional Information

Troubleshooting tips for vehicle-radio interaction and sources for additional information.

Appendix B Exterior Care of Your Vehicle

B-1 Exterior Care of Your Vehicle

Overview of different vehicle surfaces and the importance of proper care for protection and corrosion prevention.

B-2 Washing the Vehicle

Proper equipment, methods, and precautions for washing the vehicle's exterior surfaces.

B-3 Protecting the Finished Surface

Guidelines for waxing the vehicle and preventing dissimilar metal corrosion.

B-4 Finish Touch-Up and Repair

Instructions for paint touch-up, repair of minor scratches, and professional surface restoration.

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