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PIETRO FIORENTINI Dival 600 - User Manual

PIETRO FIORENTINI Dival 600
156 pages
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Dival 600
Revision A
EN
Medium-low pressure gas regulator
USE, MAINTENANCE
AND WARNING
INSTRUCTIONS
EN

Table of Contents

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Summary

1 - INTRODUCTION

FOREWORD

Copyright and general rights statement for the publication.

GENERAL REMARKS

General guidelines for operating and maintenance procedures.

1.1 - REVISION HISTORY

Details of changes and updates made to the manual.

2 - GENERAL INFORMATION

2.1 - MANUFACTURER IDENTIFICATION

Contact details and address of Pietro Fiorentini S.p.A.

2.2 - IDENTIFICATION OF THE PRODUCT

Specifies the equipment and model type.

2.3 - REGULATORY FRAMEWORK

Information on compliance with European directives and standards.

2.4 - WARRANTY

Conditions under which the equipment warranty is void.

2.5 - SYMBOLS USED IN THE MANUAL

Explains the meaning of various symbols used in the document.

2.6 - ADDRESSEES, SUPPLY AND STORAGE OF THE INSTRUCTION MANUAL

Defines the intended audience and manual handling guidelines.

2.7 - LANGUAGE

Information regarding the original language and translations.

2.8 - NAMEPLATES APPLIED

Describes the information presented on the equipment nameplates.

2.9 - GLOSSARY OF UNITS OF MEASUREMENT

Defines units of measurement used in the manual.

2.10 - QUALIFIED PROFESSIONAL FIGURES

Lists the required qualifications for personnel involved with the equipment.

3 - SAFETY

3.1 - GENERAL SAFETY WARNINGS

Key safety warnings related to the equipment's operation and environment.

3.2 - PERSONAL PROTECTIVE EQUIPMENT

Specifies mandatory personal protective equipment for safe operation.

3.3 - RESIDUAL RISKS

Assessment of risks associated with equipment use and prevention principles.

3.4 - OBLIGATIONS AND PROHIBITIONS

Lists mandatory actions and forbidden operations for operator safety.

3.5 - SAFETY PICTOGRAMS

Explanation of safety pictograms found on the equipment.

3.6 - RISK LEVEL

Information regarding potential noise levels and hearing protection.

4 - DESCRIPTION AND OPERATION

4.1 - GENERAL DESCRIPTION

Overview of the DIVAL 600 pressure regulator's function and main elements.

4.2 - OPERATION

Detailed explanation of how the pressure regulator functions.

4.3 - INTENDED USE

Defines the permitted applications and foreseeable misuse of the equipment.

4.4 - TECHNICAL FEATURES;PERFORMANCE

Specifications, ranges, and coefficients for the regulator.

4.5.1 - CONTROL HEADS

Lists available control head options for the DIVAL 600.

4.5.2 - ACCESSORIES

Describes available accessories like monitor function and slam-shut valve.

4.5.3 - REGULATOR WITH MONITOR FUNCTION

Explains the purpose and operation of the monitor function regulator.

4.5.4 - SLAM-SHUT VALVE

Details the slam-shut valve as a safety device for overpressure protection.

5 - TRANSPORT AND HANDLING

5.1 - SPECIFIC WARNINGS FOR TRANSPORT AND HANDLING

Guidelines for safe transport and handling by qualified personnel.

5.2 - PHYSICAL CHARACTERISTICS OF THE EQUIPMENT

Provides overall dimensions and weight data for the equipment.

5.3 - EQUIPMENT ANCHORING AND LIFTING METHOD

Instructions and safety precautions for lifting and moving the equipment.

5.4 - PACKAGING REMOVAL

Procedures for unpacking the equipment and disposing of packaging.

5.5 - STORAGE AND ENVIRONMENTAL CONDITIONS

Specifies conditions for storing the equipment to maintain performance.

6 - INSTALLATION

6.1 - INSTALLATION PRE-REQUISITES

Requirements for the installation site and environmental conditions.

6.2 - SPECIFIC SAFETY INSTRUCTIONS FOR THE INSTALLATION STEP

Safety measures to be taken before and during installation.

6.3 - GENERAL INFORMATION ON CONNECTIONS

Details on in-line installation requirements and components.

6.4 - REGULATOR INSTALLATION POSITIONS

Illustrates standard and inverted typical regulator arrangements.

6.5 - INSTALLATION PROCEDURES

Step-by-step guide for installing the equipment and its sensing lines.

6.6 - POST-INSTALLATION AND PRE-COMMISSIONING CHECKS

Checks to perform after installation and before commissioning.

7 - COMMISSIONING;MAINTENANCE EQUIPMENT

7.1 - LIST OF EQUIPMENT

Lists essential tools and equipment for commissioning and maintenance.

7.2 - EQUIPMENT NEEDED FOR THE DIFFERENT CONFIGURATIONS

Specifies equipment requirements based on product configurations.

8 - COMMISSIONING

8.1 - GENERAL WARNINGS

Safety requirements and general warnings for commissioning activities.

8.2 - PRELIMINARY PROCEDURES FOR COMMISSIONING

Steps to ensure safety and suitability before starting commissioning.

8.3 - PROPER COMMISSIONING CHECK

Procedure for verifying the tightness of the installed equipment.

8.4 - CALIBRATION OF EQUIPMENT AND ACCESSORIES INSTALLED

Guidance on calibrating equipment based on nameplate accuracy classes.

8.5 - REGULATOR COMMISSIONING PROCEDURE

Step-by-step process for commissioning the DIVAL 600 regulator.

8.7 - COMMISSIONING PROCEDURE OF DIVAL 600 REGULATOR WITH LA SLAM-SHUT VALVE

Steps for commissioning the regulator with an integrated slam-shut valve.

8.9 - DEVICE CALIBRATION

Instructions for calibrating the slam-shut valve's pressure switch.

9 - MAINTENANCE AND FUNCTIONAL CHECKS

9.1 - GENERAL WARNINGS

Safety precautions and guidelines for maintenance personnel.

9.2 - PERIODICALLY CHECKING AND INSPECTING THE EQUIPMENT FOR PROPER OPERATION

Procedures for regular checks to ensure equipment performance.

9.3 - ROUTINE MAINTENANCE

Overview of routine maintenance operations and their relation to equipment use.

9.4.1 - TIGHTENING TORQUES

Specifies torque values for screws and nuts during maintenance.

9.4.3 - REPLACING ELEMENTS SUBJECT TO WEAR AND ABRASION

Guidelines for replacing worn or abraded parts.

9.4.5 - REGULATOR DIVAL 600

Detailed breakdown and assembly procedures for the DIVAL 600 regulator.

9.4.8 - LA SLAM-SHUT VALVE

Procedures for maintenance and disassembly of the LA slam-shut valve.

10 - TROUBLESHOOTING

10.1 - GENERAL WARNINGS

General safety precautions for troubleshooting and maintenance work.

10.2 - OPERATOR QUALIFICATION SPECIFICATION

Required qualifications and PPE for troubleshooting personnel.

10.3 - TROUBLESHOOTING PROCEDURES

Steps to follow when diagnosing and resolving equipment issues.

10.4 - TROUBLESHOOTING TABLES

Tables listing common failures, causes, and interventions.

11 - UNINSTALLATION AND DISPOSAL

11.1 - GENERAL SAFETY WARNINGS

Safety precautions for uninstalling and disposing of the equipment.

11.2 - QUALIFICATION OF THE OPERATORS IN CHARGE

Specifies required qualifications for personnel performing uninstallation.

11.3 - UNINSTALLATION

Procedure for safely removing the equipment from the installation.

11.4 - INFORMATION REQUIRED IN CASE OF RE-INSTALLATION

References to chapters for re-installation procedures.

11.5 - DISPOSAL INFORMATION

Guidelines for environmentally responsible disposal and recycling.

12 - RECOMMENDED SPARE PARTS

12.1 - GENERAL WARNINGS

Warnings regarding the use of non-original spare parts.

12.2 - HOW TO REQUEST SPARE PARTS

Information on how to obtain genuine Pietro Fiorentini spare parts.

13 - CALIBRATION TABLES

13.1 - CALIBRATION TABLES

Tables detailing spring setting ranges for various configurations.

PIETRO FIORENTINI Dival 600 Specifications

General IconGeneral
ModelDival 600
ManufacturerPIETRO FIORENTINI
TypeGas Pressure Regulator
Operating Temperature-20°C to +60°C
Body MaterialAluminum
Diaphragm MaterialNBR

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