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PIETRO FIORENTINI SBC 782 - User Manual

PIETRO FIORENTINI SBC 782
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SBC 782
EN
Slam-shut valve
USE, MAINTENANCE
AND WARNING
MANUAL
EN
Revision A - Edition 02/2023

Table of Contents

Other manuals for PIETRO FIORENTINI SBC 782

Questions and Answers

Summary

1 - INTRODUCTION

1.1 - REVISION HISTORY

Document revision history and first issue details.

2 - GENERAL INFORMATION

2.1 - MANUFACTURER IDENTIFICATION

Details of the manufacturer, PIETRO FIORENTINI S.p.A.

2.2 - IDENTIFICATION OF THE PRODUCT

Identifies the equipment as VALVOLA DI BLOCCO SBC 782.

2.3 - REGULATORY FRAMEWORK

Information on compliance with Directive 2014/68/EU and Standard EN 14382.

2.4 - WARRANTY

Outlines warranty conditions and circumstances under which it is void.

2.5 - SYMBOLS USED IN THE MANUAL

Explains symbols for hazard, warning, attention, and notice.

2.6 - ADDRESSEES, SUPPLY AND STORAGE OF THE INSTRUCTION MANUAL

Specifies the intended audience and manual handling requirements.

2.7 - LANGUAGE

States the original language and translation policy.

2.8 - APPLIED RATING PLATES

Illustrates and describes the equipment and accessory nameplates.

2.8.1 - GLOSSARY FOR NAMEPLATES

Defines terms and abbreviations found on equipment nameplates.

2.9 - GLOSSARY OF MEASUREMENT UNITS

Lists common measurement units used in the manual and their descriptions.

2.10 - QUALIFIED PROFESSIONAL FIGURES

Defines the roles and qualifications of personnel involved with the equipment.

3 - SAFETY

3.1 - GENERAL SAFETY WARNINGS

General safety precautions for operating, installing, and maintaining the equipment.

3.2 - PERSONAL PROTECTIVE EQUIPMENT

Details required PPE for various operations and general operator obligations.

3.3 - RESIDUAL RISKS

Assessment of risks associated with the equipment and prevention principles.

3.3.1 - TABLE SHOWING RESIDUAL RISKS DUE TO PRESSURE

Lists risks related to pressure, their causes, effects, and solutions.

3.3.2 - TABLE OF RESIDUAL RISKS FOR POTENTIALLY EXPLOSIVE ATMOSPHERES

Identifies conditions leading to explosive atmospheres and management measures.

3.4 - OBLIGATIONS AND PROHIBITIONS

Lists mandatory actions and forbidden practices for operator safety.

3.5 - SAFETY PICTOGRAMS

Shows safety pictograms and emphasizes not to remove or damage them.

3.6 - RISK LEVEL

Addresses potential noise generation and hearing protection requirements.

4 - DESCRIPTION AND OPERATION

4.1 - GENERAL DESCRIPTION

Describes the SBC 782 slam-shut valve and its main features.

4.2 - OPERATION

Explains the tripping mechanism and how to reset the device.

4.3 - INTENDED USE

Specifies permitted operations, non-permitted uses, and work environments.

4.3.1 - ENVISAGED USE

Specifies permitted operations, non-permitted uses, and work environments.

4.3.2 - REASONABLY FORESEEABLE MISUSE

Lists common ways the equipment might be misused and consequences.

4.3.3 - TYPES OF FLUIDS

Details compatible gases and fluids for equipment operation.

4.4 - TECHNICAL FEATURES;PERFORMANCE

Provides technical specifications like pressure, temperature, and ranges.

4.4.1 - SLAM-SHUT VALVE PRESSURE SWITCHES

Lists and describes the components of the slam-shut valve pressure switch.

5 - TRANSPORT AND HANDLING

5.1 - SPECIFIC WARNINGS FOR TRANSPORT AND HANDLING

General warnings and requirements for personnel involved in transport and handling.

5.1.1 - PACKAGING AND FASTENERS USED FOR TRANSPORT

Describes packaging types and handling instructions upon receipt.

5.2 - PHYSICAL CHARACTERISTICS OF THE EQUIPMENT

Provides overall dimensions and weights for different SBC 782 models.

5.3 - EQUIPMENT ANCHORING AND LIFTING METHOD

Safety warnings and procedures for moving and lifting the equipment.

5.3.1 - FORKLIFT HANDLING METHOD

Step-by-step guide and safety precautions for handling with a forklift.

5.3.2 - CRANE HANDLING METHOD

Step-by-step guide and safety precautions for handling with a crane.

5.4 - PACKAGING REMOVAL

Instructions for unpacking the equipment and checking for anomalies.

5.4.1 - PACKAGING DISPOSAL

Guidance on proper disposal of packaging materials.

5.5 - STORAGE AND ENVIRONMENTAL CONDITIONS

Specifies conditions for extended storage to maintain performance.

5.5.1 - PRE-INSTALLATION WARNINGS AFTER PROLONGED STORAGE

Recommendations for checking rubber parts after long-term storage.

6 - INSTALLATION

6.1 - INSTALLATION PRE-REQUISITES

Requirements for the installation site and environmental conditions.

6.1.2 - CHECKS BEFORE INSTALLATION

Lists checks to perform before installing the equipment, including fittings and site conditions.

6.2 - SPECIFIC SAFETY INSTRUCTIONS FOR THE INSTALLATION STEP

Safety instructions to follow during the installation process.

6.3 - GENERAL INFORMATION ON CONNECTIONS

Details on in-line installation, required valves, gauges, and connection standards.

6.4 - REGULATOR INSTALLATION POSITIONS

Illustrates standard and inverted arrangements for regulator installation.

6.5 - INSTALLATION PROCEDURES

Step-by-step guide for installing the equipment and connecting sensing lines.

6.6 - POST-INSTALLATION AND PRE-COMMISSIONING CHECKS

Checks to perform after installation and before commissioning.

7 - COMMISSIONING;MAINTENANCE EQUIPMENT

7.1 - LIST OF EQUIPMENT

Lists required equipment and operator qualifications for commissioning and maintenance.

7.2 - EQUIPMENT NEEDED FOR THE DIFFERENT CONFIGURATIONS

Details the specific equipment required based on different valve configurations.

8 - COMMISSIONING

8.1 - GENERAL WARNINGS

General safety requirements and warnings before commissioning.

8.2 - PRELIMINARY PROCEDURES FOR COMMISSIONING

Procedures to follow before commissioning, including hazard elimination and suitable conditions.

8.3 - PROPER COMMISSIONING CHECK

Instructions for checking the equipment's tightness using a foaming solution.

8.4 - CALIBRATION OF EQUIPMENT AND ACCESSORIES INSTALLED

Guidance on calibrating equipment based on nameplate accuracy classes.

8.5 - SLAM-SHUT VALVE COMMISSIONING PROCEDURE SBC 782

Steps to check the internal tightness of the slam-shut valve using a bleed cock.

8.5.1 - CHECKING THE TIGHTNESS OF THE SLAM-SHUT VALVE SBC 782

Steps to check the internal tightness of the slam-shut valve using a bleed cock.

8.5.2 - START-UP OF THE SLAM-SHUT VALVE SBC 782

Procedure for starting up the slam-shut valve, referencing figures.

8.5.3 - PRESSURISING WITH EXTERNAL SOURCE

Method for pressurizing the pressure switch control head using an external source.

8.5.4 - CALIBRATION PROCEDURE FOR PRESSURE SWITCHES MOD. 100

Steps for calibrating pressure switches without a regulator.

8.5.4.1 - CALIBRATION PROCEDURE WITHOUT REGULATOR

Steps for calibrating pressure switches without a regulator.

8.5.4.2 - CALIBRATION PROCEDURE WITH REGULATOR

Steps for calibrating pressure switches with a regulator.

9 - MAINTENANCE AND FUNCTIONAL CHECKS

9.1 - GENERAL WARNINGS

General safety warnings and precautions for maintenance activities.

9.2 - PERIODICALLY CHECKING AND INSPECTING THE EQUIPMENT FOR PROPER OPERATION

Details periodic checks for equipment performance and visual inspection.

9.3 - ROUTINE MAINTENANCE

Safety warnings before performing routine maintenance procedures.

9.3.1 - GENERAL SAFETY WARNINGS

Safety warnings before performing routine maintenance procedures.

9.3.2 - REPLACEMENT FREQUENCY FOR COMPONENTS SUBJECT TO WEAR

Specifies minimum replacement frequencies for non-metallic parts based on wear and aging.

9.4 - ROUTINE MAINTENANCE PROCEDURES

Outlines procedures for routine maintenance, including operator qualifications and PPE.

9.4.1 - TIGHTENING TORQUES

Lists tightening torques for various screws on the SBC 782 slam-shut valve for 1" size.

9.4.1.1 - SLAM-SHUT VALVE TIGHTENING TORQUES SBC 782

Lists tightening torques for various screws on the SBC 782 slam-shut valve for 1" size.

9.4.1.1 - SLAM-SHUT VALVE TIGHTENING TORQUES SBC 782

Lists tightening torques for 2" and 2" 1/2 sizes of the SBC 782 slam-shut valve.

9.4.1.1 - SLAM-SHUT VALVE TIGHTENING TORQUES SBC 782

Lists tightening torques for 3" size of the SBC 782 slam-shut valve.

9.4.1.1 - SLAM-SHUT VALVE TIGHTENING TORQUES SBC 782

Lists tightening torques for 4" and 6" sizes of the SBC 782 slam-shut valve.

9.4.1.1 - SLAM-SHUT VALVE TIGHTENING TORQUES SBC 782

Lists tightening torques for 8" size of the SBC 782 slam-shut valve.

9.4.1.2 - TIGHTENING TORQUES FOR PRESSURE SWITCHES MODELS 102 M;102 MH - 105 M;105 MH

Provides tightening torques for specific pressure switch models.

9.4.1.2 - TIGHTENING TORQUES FOR PRESSURE SWITCHES MODELS 102 M;102 MH - 105 M;105 MH

Lists tightening torques for pressure switch models 103M/103MH and 104M/104MH.

9.4.2 - REPLACING ELEMENTS SUBJECT TO WEAR AND ABRASION

Initial safety precautions before replacing worn or abraded parts.

9.4.2.1 - INITIAL OPERATIONS

Initial safety precautions before replacing worn or abraded parts.

9.4.2.2 - CROSS DIAGRAM FOR TIGHTENING SCREWS

Diagrams showing the sequence for tightening screws.

9.4.3 - SLAM-SHUT VALVE MAINTENANCE PROCEDURE SBC 782

Detailed maintenance steps for the 1" SBC 782 slam-shut valve.

9.4.3.1 - SBC 782 1”

Detailed maintenance steps for the 1" SBC 782 slam-shut valve.

9.4.3.2 - SBC 782 2” - 3”

Detailed maintenance steps for the 2" and 3" SBC 782 slam-shut valve.

9.4.3.3 - SBC 782 4” - 8”

Detailed maintenance steps for the 4" and 8" SBC 782 slam-shut valve.

9.4.3.4 - SBC 782 10”

Detailed maintenance steps for the 10" SBC 782 slam-shut valve.

9.4.4 - MAINTENANCE PROCEDURE FOR PRESSURE SWITCHES MOD. 100

Maintenance steps for pressure switch models 102M/102MH.

9.4.4.1 - PRESSURE SWITCH MOD. 102 M;102 MH

Maintenance steps for pressure switch models 102M/102MH.

9.4.4.2 - PRESSURE SWITCH MOD. 103 M;103 MH

Maintenance steps for pressure switch models 103M/103MH.

9.4.4.3 - PRESSURE SWITCH MOD. 104 M;104 MH - 105 M;105 MH

Maintenance steps for pressure switch models 104M/104MH and 105M/105MH.

9.4.5 - PROCEDURE FOR RECOMMISSIONING AFTER MAINTENANCE

Instructions for recommissioning the valve after maintenance.

10 - TROUBLESHOOTING

10.1 - GENERAL WARNINGS

General warnings and safety precautions for troubleshooting.

10.2 - OPERATOR QUALIFICATION SPECIFICATION

Specifies qualifications for operators performing troubleshooting.

10.3 - TROUBLESHOOTING PROCEDURES

General steps to follow for troubleshooting and referring to tables.

10.4 - TROUBLESHOOTING TABLES

Table listing failures, possible causes, and services for the SBC 782 regulator.

10.4.1 - TROUBLESHOOTING SBC 782 REGULATOR

Table listing failures, possible causes, and services for the SBC 782 regulator.

11 - UNINSTALLATION AND DISPOSAL

11.1 - GENERAL SAFETY WARNINGS

Safety warnings related to uninstallation and disposal, especially regarding ignition sources.

11.2 - QUALIFICATION OF THE OPERATORS IN CHARGE

Operator qualifications required for uninstallation and disposal.

11.3 - UNINSTALLATION

Pre-uninstall procedures, including draining the fluid.

11.4 - INFORMATION REQUIRED IN CASE OF RE-INSTALLATION

References for re-installation procedures after uninstallation.

11.5 - DISPOSAL INFORMATION

Guidelines for proper disposal of equipment components and materials.

12 - RECOMMENDED SPARE PARTS

12.1 - GENERAL WARNINGS

Warnings regarding the use of non-original spare parts and liability.

12.2 - HOW TO REQUEST SPARE PARTS

Information on how to request spare parts from the sales network.

13 - CALIBRATION TABLES

13.1 - CALIBRATION TABLES FOR PRESSURE SWITCHES MOD. 100

Tables providing calibration data for pressure switches, including spring codes and dimensions.

13.1 - CALIBRATION TABLES FOR PRESSURE SWITCHES MOD. 100

Continues calibration tables for pressure switches, covering various models.

13.1 - CALIBRATION TABLES FOR PRESSURE SWITCHES MOD. 100

Continues calibration tables for pressure switches, covering various models.

PIETRO FIORENTINI SBC 782 Specifications

General IconGeneral
BrandPIETRO FIORENTINI
ModelSBC 782
CategoryControl Unit
LanguageEnglish