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Pioneer DEH-P4650MP/XM/ES User Manual

Pioneer DEH-P4650MP/XM/ES
77 pages
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
DEH-P460MP/XM/UC
CRT3171
MULTI-CD CONTROL HIGH POWER CD/MP3/WMA PLAYER WITH FM/AM TUNER
DEH-P460MP
/XM/UC
DEH-P4600MP
/XM/UC
DEH-P4650MP
/XM/ES
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3098 CRT3179 S10WMAcode2 CD Mech. Module:Circuit Description, Mech. Description, Disassembly
For details, refer to "Important symbols for good services".
K-ZZW. NOV. 2003 printed in Japan
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Pioneer DEH-P4650MP/XM/ES Specifications

General IconGeneral
CD PlaybackYes
MP3 PlaybackYes
USB PortNo
BluetoothNo
Sub Preamp OutputYes
ID3 Tag DisplayYes
XM Radio ReadyYes
HD RadioNo
iPod CompatibilityNo
Memory Card SlotNo
Remote ControlYes
Channels4
Built-in DSPNo
Max Power Output50 W x 4
TunerFM/AM
DIN Size1 DIN
RMS Power Output22W x 4

Summary

SAFETY INFORMATION

CAUTION

General safety advice for service technicians regarding the use of this manual.

WARNING

Warning about chemicals known to cause cancer or birth defects as per Proposition 65.

CD Player Service Precautions

Specific safety steps for servicing the CD player unit, including power and ESD precautions.

Important Symbols for Good Services

Product Safety

Conformance to regulations and safety during servicing procedures.

Adjustments and Cleaning

Importance of performing optimum adjustments and proper cleaning for performance.

Handling and Materials

Procedures for shipping mode and proper use of lubricants, glues, and parts.

1. SPECIFICATIONS

General

Basic power, dimension, and weight specifications for the unit.

Audio

Audio output, impedance, and equalizer specifications.

CD Player

Specifications for CD playback features, formats, and performance.

Tuner Specifications

FM and AM reception sensitivity and performance specifications.

2. EXPLODED VIEWS AND PARTS LIST

Notes on Parts List

General notes regarding parts marking, availability, and application of lubricants.

2.1 PACKING

Exploded view and parts list for the packing components.

Contrast Table

Owner's Manuals

List of available owner's manuals and installation manuals for different models.

2.2 EXTERIOR

Exterior Section Parts List

Detailed list of parts for the exterior assembly, including screws, connectors, and panels.

2.3 CD MECHANISM MODULE

CD Mechanism Module Parts List

Detailed parts list for the CD mechanism module, covering gears, springs, motors, and more.

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

High-level functional overview of the unit's circuits and component interactions.

3.2 OVERALL CONNECTION DIAGRAM

Diagram showing how major components connect to the main unit.

3.3 KEYBOARD UNIT

Diagram illustrating the keyboard unit components and their connections.

3.4 CD MECHANISM MODULE

Detailed schematic and diagrams for the CD mechanism module.

Waveforms

Waveform Analysis

Analysis of various operational waveforms for troubleshooting and performance checks.

4. PCB CONNECTION DIAGRAM

4.1 TUNER AMP UNIT

PCB layout and component placement for the tuner amplifier unit.

4.2 PANEL UNIT

PCB layout and component placement for the panel unit.

4.3 KEYBOARD UNIT

PCB layout and component placement for the keyboard unit.

4.4 CD CORE UNIT

PCB layout and component placement for the CD core unit.

5. ELECTRICAL PARTS LIST

Notes and Component Definitions

Important notes and definitions for the parts list, including chip components.

Tuner Amp Unit Parts

List of electrical components (ICs, transistors, resistors, etc.) for the Tuner Amp Unit.

Miscellaneous Parts

Various components not fitting other categories, such as regulators and switches.

Resistors

List of resistors used in the unit, with part numbers.

6. ADJUSTMENT

6.1 CD ADJUSTMENT

Procedures and cautions for adjusting the CD mechanism module.

Adjustment Cautions and Notes

Critical safety advice, test mode explanations, and warnings for adjustments.

Flow Chart

Key and Operation Explanations

Explains flowchart symbols and test mode operations for CD adjustment.

6.2 CHECKING THE GRATING

Purpose and Symptoms

Explains why and when to check the grating, and symptoms of misalignment.

Method and Equipment

Lists required measuring tools and points for checking the pickup unit grating.

Checking Procedure

Step-by-step guide for checking the pickup unit's grating angle.

Notes and Hints

Additional notes and hints regarding grating waveform wobble and disc reloading.

6.3 ERROR MODE

Error Message Indicators

Explains how error codes are displayed on the unit's LCD.

Error Code List

Detailed table of error codes, their classes, and potential causes.

6.4 SYSTEM MICROCOMPUTER TEST PROGRAM

PCL Output Test

Details how to check the system microcomputer's PCL output frequency.

7. GENERAL INFORMATION

7.1 DIAGNOSIS AND DISASSEMBLY

Diagnosis overview and step-by-step instructions for disassembling the unit.

Mechanism Unit Handling and Disassembly

How to Hold the Mechanism Unit

Instructions on how to properly hold and handle the mechanism unit.

Removing Frames

Procedure for removing the upper and lower frames of the unit.

Removing the Pickup Unit

Preparation and Cable Disconnection

Steps for preparation, solder application, cable disconnection, and clamp mode setting.

Component Removal

Instructions for removing lead wires, washer, styling holder, change arm, and lock arm.

Feed Screw Adjustment

Steps for lifting the feed screw and setting the planet gear position.

Connector Function Description

Power Supply and IP-BUS Connectors

Describes pin functions for power supply, IP-BUS, and remote control connectors.

Antenna, Output, and Remote Connectors

Describes pin functions for antenna jack, front/rear outputs, and remote control.

7.2 PARTS

7.2.1 IC

List of integrated circuits with pin names, I/O, format, and function.

IC Pin Functions (PE5407A, BD4834G)

IC Pin Functions (PD6340A)

Detailed pin functions for the PD6340A IC.

IC Pin Functions (PE5402A)

IC Pin Functions (UPD63761GJ)

Detailed pin functions for the UPD63761GJ IC.

7.2.2 DISPLAY

LCD Segment Assignments

Diagrams showing segment assignments for the LCD display.

7.3 OPERATIONAL FLOW CHART

Flow Chart Key and Operations

Explains flowchart symbols and test mode operations for initialization.

7.4 CLEANING

CD Pickup Lens Cleaning

Recommended procedure and tools for cleaning the CD pickup lenses.

8. OPERATIONS

Head Unit Controls

Explanation of the buttons and functions on the main unit's head unit.

Remote Control Operations

Playing a CD

Basic steps for inserting and playing a CD using the player.

Fixing the Front Panel

Front Panel Attachment Procedure

Instructions for attaching the front panel using holders and fixing screws.

CONNECTION DIAGRAM

Speaker, Power Amp, and Remote Connections

Wiring diagram showing connections to speakers, power amp, and other components.

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